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Senior Casting Process Engineer
2 months ago
Position Overview
We are seeking a dynamic and results-oriented professional who exemplifies strong leadership qualities, excels in building collaborative partnerships, and flourishes in a culture of continuous improvement. This position will leverage these competencies to enhance SQDC (Safety, Quality, Delivery, Cost) metrics within our investment casting foundry, collaborating closely with the operations leadership and various support teams. The casting engineer will operate with a degree of independence, holding technical accountability for all equiax casting methodologies.
Key Responsibilities
- Establish and oversee production methodologies, including tooling and machinery. Assess design specifications and the practical application of new products, tools, or machinery on the shop floor.
- Apply extensive knowledge of casting techniques, critical thinking, and technical expertise to implement policies and strategies effectively.
- Understand industry best practices and how your area of expertise integrates with others; maintain awareness of competitive dynamics and differentiators in the market.
- Utilize sound judgment to propose and implement diverse solutions beyond established parameters to tackle complex manufacturing challenges with technical diversity and interdependent production cycles. Leverage technical experience and analytical reasoning, drawing from multiple internal and external resources to inform decisions.
- Serve as a mentor and resource for less experienced colleagues.
- Identify and execute capital investment opportunities.
- Lead projects with moderate risk profiles and resource demands. Communicate information effectively; develop skills to guide team members toward consensus on relevant topics. Articulate performance expectations and manage sensitive issues.
- Collaborate with Design Engineering to enhance casting manufacturability for both existing and new product introductions.
Qualifications Required
- Bachelor’s Degree from an accredited institution or a high school diploma/GED with a minimum of 4 years of relevant casting process experience (preferably in equiax castings) plus at least 3 years of casting-related process experience.
- Minimum of 2 years of experience in casting processes (preferably equiax castings).
- Proficient knowledge of wax, soluble, and ceramic core die design to effectively communicate requirements to tooling design teams.
- Familiarity with rapid prototyping pattern applications in a New Product Introduction (NPI) setting (SLA, printed wax, etc.).
- Comprehensive understanding of equiax casting processes, including wax injection, shell slurry formulation, mold wrapping, pre-heating/pouring temperatures, post-casting processes, heat treatment, and non-destructive testing (FPI/X-ray).
- General awareness of the process capabilities within an equiax casting foundry to guide design engineering during NPI initiatives.
- Working knowledge of Geometric Dimensioning and Tolerancing (GD&T).
- Ability to manage multiple concurrent projects effectively.
- Strong communication skills, both with internal teams and external clients.
- Experience with high-temperature alloys (INCO 625, INCO 718, Rene 41, etc.).
- Capacity to utilize available data to pinpoint project focus areas aimed at enhancing product yield, lead times, and cost efficiencies.
- Willingness and ability to travel as necessary.
Preferred Attributes
- Humble: respectful, open-minded, adaptable, and eager to learn.
- Transparent: shares vital information, communicates candidly, and contributes constructively.
- Focused: quick learner, strategically prioritizes tasks, and demonstrates commitment.
- Leadership: strong communicator, decisive, and collaborative.
- Problem Solver: analytical thinker, challenges existing processes, and employs critical thinking.
- 4+ years of experience in equiax casting, including but not limited to wax injection, solidification analysis, pre-heating/pouring parameters (based on material alloy), post-casting operations, thermal operations, non-destructive testing, and inspection processes.
- Experience with VSE/SPS is a plus.
We offer a comprehensive benefits package, including medical, dental, vision, and prescription drug coverage; access to a Health Coach and a 24/7 nurse-based resource; and the Employee Assistance Program, which provides confidential assessment, counseling, and referral services. Our retirement benefits include the GE Retirement Savings Plan, a tax-advantaged 401(k) savings opportunity with company matching contributions, as well as access to Fidelity resources and planning consultants. Additional benefits encompass tuition assistance, adoption assistance, paid parental leave, disability insurance, life insurance, and paid time off for vacation or illness.
Important Note
This role requires access to U.S. export-controlled information. If applicable, final offers will be contingent upon the ability to obtain authorization for access to U.S. export-controlled information from the U.S. Government.
Company Overview
GE Aerospace is committed to fostering a diverse and inclusive work environment. We are an Equal Opportunity Employer, and employment decisions are made without regard to race, color, religion, national or ethnic origin, sex, sexual orientation, gender identity or expression, age, disability, protected veteran status, or other characteristics protected by law.
GE will only employ individuals who are legally authorized to work in the United States for this position. Any offer of employment is conditioned upon the successful completion of a drug screening process, as applicable.
Relocation Assistance: Yes
