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Plant Operations Manager

2 months ago


Reston, Virginia, United States Foamcraft, Inc. Full time
Plant Manager

Foamcraft, a respected third-generation, family-owned manufacturing company based in Indiana, is seeking a seasoned and dynamic leader to oversee the daily operations of our Goshen foam fabrication facility. As a Plant Manager, you will play a critical role in navigating the challenges of a fast-paced, custom-order manufacturing environment.

This role demands a leader who balances compassion with excellence and resilience, ensuring both operational success and a positive work environment. You will be responsible for resourcing the Production Supervisors and all staff to achieve the daily, weekly, and monthly objectives of the facility.

Key Responsibilities:
  • Team Leadership - Manage and support Production Supervisors, plant staff, and support teams, focusing on team development, retention, and culture-building, while collaborating with HR on leadership programs and people operations.
  • Plant Performance - Focus on productivity, material yield, and labor efficiency while managing product lines and inventory, staying informed about foam types and customer parts, and collaborating with the Director of Finance and Director of Manufacturing to evaluate reports and track improvements.
  • Quality Systems - Ensure high-quality parts through established QCPs, including inspecting incoming and final products, controlling non-conforming products, and implementing corrective actions to prevent credits or returns.
  • Sales Management - Build relationships with customers, collaborate with DSMs to provide exceptional customer service, and ensure 100% complete and on-time shipment.
  • Building / Grounds / Equipment / Fleet Maintenance - Ensure constant operation of equipment and fleet, maintain excellent housekeeping and security of all facilities, provide local direction to the Maintenance team, and support the Preventive Maintenance program.
  • Safety - Collaborate with the Leadership Team to implement the Foamcraft Safety Program at the plant level, lead safety committee meetings, enforce safety processes on the floor, and train staff on safety policies.
  • Design and Development - Operationalize design and development processes at the plant level, oversee CAD, prototyping, production, and quality management, and direct and support the local Design and Development team.

Qualified candidates should have a bachelor's degree and experience in manufacturing management, with strong computer skills including Microsoft Office and familiarity with manufacturing software systems. They should be well-versed in manufacturing best practices such as Lean, 5S, Continuous Improvement, Quality Systems, Root Cause Analysis, and Standardized Work. Experience with CNC, CAD, machine operation, cost accounting, and financial analysis in a manufacturing environment is preferred. Experience in building and maintaining customer relationships is very important.

We're seeking a true leader with experience managing both a production facility and a team, who is humble, kind, energetic, creative, and thorough; someone who is process-driven with a strong focus on relating to and developing people, and possesses excellent communication and time-management skills, and who will embrace and build upon our 70-year culture of resilience to drive future excellence and continuous improvement.