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Senior Mechanical Engineer for Flight Operations

2 months ago

Niagara Falls, New York, United States Calspan Full time

Position Overview:

Calspan stands as a leading independent provider of testing and technology development services across the aerospace, defense, and automotive sectors. Our extensive expertise and distinctive testing capabilities empower innovators to push technological boundaries and shape the future.

The Flight Operations Team at Calspan operates a comprehensive flight testing organization, equipped with a modern 80,000 sq. ft. hangar facility. Our dedicated team of experimental test pilots, engineers, mechanics, and technicians is committed to transforming customer concepts into reality through our fleet of jet-powered airborne test beds.

We are in search of a seasoned Senior Mechanical Engineer to spearhead the design and validation of aircraft modifications and installations that support cutting-edge flight research initiatives utilizing Calspan's fleet of experimental aircraft. This role encompasses planning and executing ground and flight-testing activities for prototype flight hardware, ensuring safe operations while providing technical guidance to flight test program teams and the broader mechanical engineering team.

Key Responsibilities:

  • Lead the design and fabrication efforts for prototype test articles and unique aircraft modifications, including cabin alterations for test equipment integration and structural modifications to accommodate externally mounted test articles.
  • Independently manage the mechanical development of component and assembly designs, ensuring proper documentation for FAA airworthiness approval. Utilize advanced 2D and 3D CAD tools to create detailed models and drawings.
  • Formulate and implement strategies to achieve airworthiness approval for aircraft modifications, employing various analysis methods.
  • Provide engineering leadership in the maintenance and advancement of Calspan's fleet of experimental aircraft, including the electrohydraulic FBW flight control system.
  • Mentor junior engineers in mechanical design principles to facilitate the integration of prototype test articles with Calspan's aircraft.

Qualifications:

Preferred Education and Experience:

  • Bachelor's or Master's degree in Mechanical Engineering.
  • A minimum of 9 years of demonstrated experience in the design and analysis of structural components, ideally within aircraft structures or mechanical systems.
  • A combination of education and experience equivalent to the above.

Security Clearance: Candidates must hold or be eligible for a US government security clearance.

Preferred Skills and Knowledge:

  • Proficiency in 2D and 3D CAD software, preferably NX.
  • Experience with finite element analysis and classical structural analysis techniques.
  • Knowledge of hydraulic system and component design.
  • Leadership and mentoring experience within engineering teams.
  • Understanding of engineering design process principles.

Why Choose Calspan?

At Calspan, we foster an environment that empowers our employees and stimulates innovation. Our management promotes a strong sense of teamwork, where achievements are celebrated and lessons learned are shared. Our talent brand, Be Calspan, reflects our core values of inclusiveness, accountability, and innovation, driving each individual to thrive in their roles.

Comprehensive Benefits:

We recognize that retaining exceptional talent is as crucial as attracting it. Our employee value proposition, Be Calspan, emphasizes competitive compensation, extensive benefits, recognition programs, and opportunities for advancement. Our benefits package includes health insurance, flexible spending accounts, dental and vision insurance, life insurance, disability coverage, 401(k), paid time off, and more.

Calspan is an equal opportunity employer, committed to a diverse and inclusive workplace. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or veteran status.