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Senior Prototype Fabrication Specialist
2 months ago
We are seeking a highly skilled and experienced Senior Prototype Fabrication Specialist to join our Advanced Mechanical Fabrication Group at The Johns Hopkins University Applied Physics Laboratory. As a key member of our team, you will be responsible for interpreting engineering drawings and specifications to determine the correct welding sequence and operations required to meet or exceed quality requirements for R&D programs.
Key Responsibilities- Set up and operate GTAW and GMAW welding equipment with proper gas, electrode, filler wire, and machine settings.
- Organize, set up, and properly fixture weld components in assigned workstation in preparation of welding using proper welding techniques to obtain proper weld size, minimize distortion and shrinkage while meeting all requirements.
- Read and interpret blueprints with GD&T as required to complete proper assembly of hardware components.
- Perform visual verification on welds ensuring welds are free of visible defects.
- Remove and repair defects when necessary without introducing more artifacts.
- Review work packages for fabrication issues and costing errors.
- Communicate with shop leadership and customers as required to achieve end objectives.
- Monitor and record work duration and completion in work tracking system via written notes and emails.
- Work with engineers to produce and qualify welding procedures and test specimens.
- Perform hand finishing of welded assemblies; verify final product is complete per customer's requirements.
- High School diploma and at least 8+ years of experience working in a prototype or R&D environment.
- Welding proficiency to achieve welds that consistently pass Dye Penetrant and x-ray tests. Silver Soldering experience.
- Highly motivated with positive interpersonal skills and able to work in a well in a team-oriented atmosphere.
- Ability to read and interpret engineering drawings with Geometric Dimensioning and Tolerancing per ANSI Y-14.5.
- Previous experience and ability to pass certification tests in 6G positions in aluminum, titanium, stainless steel, and Inconel.
- Ability to create an environment that is conducive for training and mentoring.
- Are able to obtain a Secret security clearance. If selected, you will be subject to a government security clearance investigation and must meet the requirements for access to classified information. Eligibility requirements include U.S. citizenship.
- 5 years of experience with X-Ray interpretation and repair of flight hardware.
- Aerospace certified 2219 Class A/D17.1.
- Prior experience with pipe welding procedures and techniques.
- Experience with manual mills and lathes and other fabrication equipment.
- Experience with Plastic Welding, Vacuum welding, and, Helium leak testing.
Safety Shoes and glasses required. Overtime may be required to meet critical delivery schedules.
About UsThe Johns Hopkins University Applied Physics Laboratory (APL) brings world-class expertise to our nation's most critical defense, security, space and science challenges. We offer a vibrant, welcoming atmosphere where you can bring your authentic self to work, continue to grow, and build strong connections with inspiring teammates. At APL, we celebrate our differences and encourage creativity and bold, new ideas. Our employees enjoy generous benefits, including a robust education assistance program, unparalleled retirement contributions, and a healthy work/life balance.
