Senior Prototype Welder

3 weeks ago


Maryland City, Maryland, United States Johns Hopkins Applied Physics Laboratory (APL) Full time
Job Summary

We are seeking a highly skilled and experienced Sr. Prototype Welder to join our team at the Johns Hopkins Applied Physics Laboratory (APL). As a key member of our Advanced Mechanical Fabrication Group, you will be responsible for interpreting engineering drawings and sketches to determine the correct welding sequence and operations required to meet or exceed quality requirements.

Key Responsibilities
  • Set up and operate GTAW and GMAW welding equipment with proper gas, electrode, filler wire, and machine settings.
  • Organize, set up, and properly fixture weld components in assigned workstation in preparation of welding using proper welding techniques to obtain proper weld size, minimize distortion and shrinkage while meeting all requirements.
  • Read and interpret blueprints with GD&T as required to complete proper assembly of hardware components.
  • Perform visual verification on welds ensuring welds are free of visible defects.
  • Remove and repair defects when necessary without introducing more artifacts.
  • Review work packages for fabrication issues and costing errors.
  • Communicate with shop leadership and customers as required to achieve end objectives.
  • Monitor and record work duration and completion in work tracking system via written notes and emails.
  • Work with engineers to produce and qualify welding procedures and test specimens.
  • Perform hand finishing of welded assemblies; verify final product is complete per customers requirements.
Qualifications
  • High School diploma and at least 8+ years of experience working in a prototype or R&D environment.
  • Welding proficiency to achieve welds that consistently pass Dye Penetrant and x-ray tests. Silver Soldering experience.
  • Highly motivated with positive interpersonal skills and able to work in a well in a team-oriented atmosphere.
  • Ability to read and interpret engineering drawings with Geometric Dimensioning and Tolerancing per ANSI Y-14.5.
  • Previous experience and ability to pass certification tests in 6G positions in aluminum, titanium, stainless steel, and Inconel.
  • Ability to create an environment that is conducive for training and mentoring.
  • Are able to obtain a Secret security clearance.
Preferred Qualifications
  • 5 years of experience with X-Ray interpretation and repair of flight hardware.
  • Aerospace certified 2219 Class A/D17.1.
  • Prior experience with pipe welding procedures and techniques.
  • Experience with manual mills and lathes and other fabrication equipment.
  • Experience with Plastic Welding, Vacuum welding, and, Helium leak testing.
Working Conditions

Safety Shoes and glasses required. Overtime may be required to meet critical delivery schedules.

About APL

The Johns Hopkins University Applied Physics Laboratory (APL) brings world-class expertise to our nation's most critical defense, security, space and science challenges. We offer a vibrant, welcoming atmosphere where you can bring your authentic self to work, continue to grow, and build strong connections with inspiring teammates.

We celebrate our differences and encourage creativity and bold, new ideas. Our employees enjoy generous benefits, including a robust education assistance program, unparalleled retirement contributions, and a healthy work/life balance. APL's campus is located in the Baltimore-Washington metro area.



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