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Manufacturing Process Specialist

2 months ago

Durham, North Carolina, United States Cormetech Inc Full time
Job Overview

Position Summary:

The Manufacturing Process Specialist plays a crucial role in ensuring that the production and activation sectors achieve their objectives for efficiency, product quality, and equipment reliability. This role is pivotal in overseeing the manufacturing workflow, guaranteeing that high-quality products are produced safely and effectively. As part of the production team, the Manufacturing Process Specialist provides essential technical support while managing a variety of engineering initiatives and production machinery. This position serves as a vital link between operations and other departments within the organization, focusing on continuous improvement across all areas of responsibility.

Key Responsibilities:

  • Oversee production processes to ensure compliance with manufacturing standards and specifications.
  • Enhance machine performance and process parameters to achieve optimal product quality at minimal costs.
  • Develop and maintain effective data collection systems for materials, production, and product metrics to support engineering evaluations.
  • Monitor production metrics and address any issues or discrepancies promptly.
  • Conduct thorough analyses of operational data to foster ongoing improvements in product and process outcomes.
  • Lead technical initiatives to resolve machinery, tooling, and material challenges.
  • Collaborate with various organizational units to analyze issues and implement corrective and preventive measures.
  • Contribute to the development of new products and processing methodologies.
  • Manage qualification processes for new products, processes, or materials within the designated operations.
  • Ensure that standard operating procedures are well-documented, effective, and reflect industry best practices.
  • Incorporate process knowledge and improvement insights into documentation and training materials.
  • Verify adherence to the manufacturing quality control plan and its effectiveness.
  • Address non-conformance and quality challenges efficiently and effectively.
  • Monitor and troubleshoot production machinery.
  • Facilitate the ordering of spare parts, vendor communications, and control of technical drawings.
  • Conduct job and process hazard analyses, safety audits, and related assessments.
  • Identify and address training needs that impact operational efficiency.
  • Act as a technical liaison with other departments and organizations.
  • Engage with vendors and contractors as necessary to meet operational goals.
  • Provide support during off-hours for process-related emergencies and technical inquiries.

Additional Responsibilities:

  • Perform other assigned duties as required.
  • Engage in special projects as designated.

Required Qualifications:

  • Bachelor's degree in Ceramic, Chemical, Mechanical, or Materials Engineering, or a related engineering or scientific discipline.
  • Strong analytical and troubleshooting capabilities.
  • Comprehensive understanding of Process Control and Process Discipline principles.
  • Excellent organizational and planning skills.
  • Basic statistical knowledge related to data analysis and operational process control.
  • Proficiency in MS Office applications, particularly Excel for data analysis.
  • Mechanical aptitude with practical experience.
  • Exceptional verbal and written communication skills.
  • Ability to work independently and manage multiple tasks effectively.

Preferred Qualifications:

  • Two or more years of experience in ceramic materials manufacturing or materials preparation technology.
  • Familiarity with industrial kilns and ovens or chemical dipping processes.
  • Understanding of fundamental ceramic material properties and their implications for materials preparation operations.
  • Experience in designing and executing engineering experiments with multiple variables and outcomes.
  • Proven track record of data analysis and action generation based on experimental results.
  • Familiarity with MS Access, Minitab, SharePoint, and MES systems.

Working Environment:

  • Exposure to mechanical noise.
  • Dusty and unclean work conditions due to raw materials.
  • Variable temperature conditions ranging from warm to cool.

Physical Demands:

  • Capability to lift, push, pull, and carry up to 25 pounds occasionally.
  • Ability to stand for extended periods.
  • Frequent walking, stooping, bending, crouching, twisting, climbing, and kneeling.
  • Regularly sitting at a computer.

Cormetech Inc is an Equal Opportunity Employer. The success of Cormetech relies on attracting, retaining, developing, and promoting the most qualified individuals regardless of race, color, sex, age, religion, national origin, sexual orientation, gender identity, disability, or veteran's status.