Senior Controls Engineer

4 weeks ago

Rochester, New Hampshire, United States Barry-Wehmiller Companies Inc Full time
About Us:

At Barry-Wehmiller Companies Inc., we pride ourselves on being a leading provider of advanced equipment and services for the medical device, biopharmaceutical, and blood- and plasma-collection industries. Our team of experts supports our customers' needs and growth by delivering quality and value through a wide breadth of products. We specialize in providing proprietary mechanical solutions to complex process, testing, and device design challenges. Our equipment has become the industry standard for stent crimping, balloon catheter pleating and folding, catheter braiding, and medical device manufacturing applications.

Job Description:

We are seeking a highly motivated and experienced Senior Controls Engineer to join our team. As a key member of our engineering team, you will be responsible for designing, developing, and implementing control systems for custom automation projects. Your expertise will be crucial in ensuring the successful completion and conformance of all project requirements.

Key Responsibilities:
  • Design and develop electrical systems for custom automation solutions, ensuring optimal functionality, efficiency, and reliability.
  • Program and configure PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
  • Conduct thorough testing and validation of control systems to identify and rectify any issues, ensuring compliance with project specifications and industry standards.
  • Provide technical support and expertise during the installation, commissioning, and maintenance phases of custom automation projects.
  • Source and program motors, drives, actuators, robots, vision systems, sensors, servo controls, and other control devices.
Requirements:
  • Over 5+ years of hands-on experience in designing, programming, and implementing control systems for custom automation projects.
  • Extensive experience in collaborating with cross-functional teams, including mechanical engineers and software developers, to integrate control systems seamlessly into automation projects.
  • Strong understanding of custom automation requirements, with the ability to tailor solutions to meet the unique needs of clients.
  • Excellent documentation skills, including the creation of control system architecture diagrams, wiring schematics, and user manuals.
  • Must be thoroughly familiar with the Rockwell Control/Compact Logix platform.
  • Experienced with writing PLC code from scratch for new designs from start to finish with strong emphasis on fault recoveries.
  • Ability to provide technical support and expertise during installation, commissioning, and maintenance phases of custom automation projects.
  • Proficient in programming PLCs, HMIs, and other control devices to achieve precise control and monitoring of automation processes.
  • System level approach to the complete machine program with a high focus on recovery from start to finish.
  • Experience in robotics, automation systems, vision systems, proximity and photo sensors, servo controls, etc.
  • Competent skills with PC's, networking, device communications, integration, and design.
  • Working knowledge of AutoCAD Electrical.
  • Comprehensive knowledge of electrical component selection and panel layout design, including materials, safety, and labeling practices.
  • Excellent communication skills, both written and verbal, for working with customers and team members.
  • Strong Knowledge in Commercial Components & Supporting Partners.
  • Excellent Project Management and Analytical Skills.
Education/Training Requirements:
  • BSEE or BSEET with 5+ years' experience in industrial automation and controls development and commissioning.
  • ASEE or ASEET with 10+ years' experience in industrial automation and controls development and commissioning.
  • Candidates with other degrees and appropriate experience will be considered.
Available Benefits:
  • Competitive Salary
  • Medical & Dental Insurance
  • 401k Retirement Plan
  • FSA Plan
  • Life Insurance
  • Paid Vacation/Personal Time

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