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Manufacturing Process Engineer

2 months ago


Woburn, Massachusetts, United States Boyd Company Full time
Job Description

Boyd Company, a leading manufacturer of high-performance cooling products, is seeking a highly motivated and skilled Process Engineer to join our Engineering department.

Key Responsibilities:

  • Determine optimal welding processes, brazing recipes, and heat treatment cycles to meet customer requirements.
  • Analyze historical yield and process data for welding, heat treatment, and brazing processes, and implement process improvement actions to enhance stability and consistency.
  • Design and conduct designed experiments (DOEs) to identify process parameters affecting finished product quality, and implement controls on key parameters.
  • Develop and maintain work instructions to ensure consistent results.
  • Design and validate fixtures and tooling to support brazing, welding, and heat treatment processes.
  • Conduct process failure analyses to determine root causes and implement corrective and preventive actions.
  • Maintain process Failure Mode and Effects Analysis (FMEA) reports for each process, prioritizing actions based on risk levels.
  • Ensure compliance with NADCAP standards.
  • Apply lean principles to improve factory operations.
  • Participate in design reviews to minimize process risks.

Requirements:

  • 0-5 years of experience in a materials science role, preferably with direct experience in brazing or TIG welding.
  • Bachelor's degree in Mechanical Engineering.
  • Experience with CAD, MRP software, military specifications, and AS9100.

Boyd Company offers a competitive base salary, a performance-based bonus, and a comprehensive benefits package. We are an Equal Opportunities Employer.