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Electronics Quality Assurance Engineer

2 months ago

Chelmsford, Massachusetts, United States Michael Page Full time

Position Overview

The Electronics Quality Assurance Engineer plays a pivotal role in enhancing and sustaining the performance of processes, products, and components within the electronic manufacturing sector. This position involves the development of tailored quality plans and the management of supplier performance metrics. Additionally, the engineer will provide essential support for procedural development and the analysis of change orders.

Company Background

Our client is a renowned global provider of intricate electronic manufacturing services, focusing on printed circuit board assembly, system integration, and direct fulfillment. They serve industries that demand high standards of quality and reliability, including healthcare and military sectors. With operations spanning multiple regions, they deliver flexible and quality-centric solutions in a dynamic manufacturing environment. As a subsidiary of a financially stable parent company, our client maintains a robust financial position, minimizing risks for their clientele.

With a strong emphasis on quality, the organization employs lean manufacturing principles and Six Sigma methodologies to optimize efficiency and quality across all operations. Their standardized processes and equipment ensure consistent quality control and the capacity to implement enhancements across all facilities. They are recognized for exceeding industry benchmarks, particularly in metrics such as defects per million opportunities and test yields, integrating quality considerations into every strategic and operational decision.

Innovation is a core tenet of their operations, evidenced by ongoing investments in advanced equipment, updated technologies, and comprehensive employee training. This commitment enables them to provide highly adaptable, efficient, and reliable solutions in a high-mix manufacturing context. Their strong customer service ethos, acknowledged through numerous accolades, reflects their dedication to client satisfaction and operational excellence. With a low employee turnover rate and a stable management team, they cultivate a collaborative and committed work environment that supports long-term growth and innovation.

Key Responsibilities

  • Evaluate the performance of processes, products, and components to uncover opportunities for improvement.
  • Develop and oversee quality plans tailored to meet specific customer requirements.
  • Deliver weekly management reports and analyses regarding quality data at both customer and process levels.
  • Provide technical guidance on product specifications, including labels, quality objectives, assembly requirements, and performance criteria.
  • Implement and monitor statistical process controls to ensure product quality.
  • Ensure adherence to established ISO internal controls.
  • Support production processes through effective quality assurance measures.
  • Train QA Technicians, Operations staff, and entry-level Engineers on relevant procedures and systems.
  • Assist operators and technicians in utilizing the shop floor system effectively.
  • Manage, analyze, and disseminate quality performance reports, including process yields, defect/root cause analyses, and corrective actions.
  • Review quality and product data to confirm compliance with specifications.
  • Generate and drive corrective actions on Corrective Action Reports (CARs).
  • Conduct internal quality audits to ensure compliance.
  • Lead failure analysis on systemic non-conformances and field returns, implementing necessary corrective actions.
  • Create process documentation, including procedures, process alerts, deviations, and purges.
  • Participate in Material Review Board (MRB) review and disposition processes.
  • Recommend Design for Manufacturing (DFM) or Design for Testability (DFT) analyses for quality enhancement and cost reduction.
  • Facilitate Engineering Change Order (ECO) implementation with thorough analysis, approval, and verification.
  • Provide New Product Introduction (NPI) support to product teams, suppliers, and customers.
  • Undertake additional responsibilities as directed to meet business needs.

Candidate Profile

The Ideal Electronics Quality Assurance Engineer Will Have:

  • A Bachelor's degree in electrical, mechanical, or industrial engineering.
  • 5-10 years of experience in an engineering or manufacturing environment is preferred.
  • A proactive approach to investigating production opportunities and identifying root causes and preventive measures.
  • Strong knowledge of statistics and statistical methodologies.
  • Proficiency in Microsoft Word and Excel.
  • A background in medium to high-volume system-level assembly and/or Surface Mount Technology (SMT) manufacturing environments, including experience with electrical, mechanical, and/or Printed Circuit Assembly (PCA) components.

Benefits

  • Vacation Time
  • Paid Holidays
  • Medical Plan
  • Dental Plan
  • Vision Care
  • Life Insurance
  • Accident Insurance
  • Short-Term Disability
  • Long-Term Disability
  • 401(k) Plan
  • Flexible Spending Accounts
  • Employee Assistance Program (EAP)

Michael Page is an equal opportunity employer and encourages applications from all qualified individuals.