Mechanical Integrity Specialist

3 weeks ago


Louisville, Kentucky, United States Zeon Chemicals Full time

**Job Title:** Mechanical Integrity Specialist

**Location:** Kentucky

We are seeking a highly skilled Mechanical Integrity Specialist to join our team at Zeon Chemicals. As a key member of our Mechanical Integrity department, you will be responsible for implementing and managing our Mechanical Integrity program.

**About Us:

Zeon Chemicals is a leading developer and supplier of innovative polymers, including synthetic elastomers and specialty chemicals. We have a great company culture and work environment, making us a best place to work.

**Job Summary:

The successful candidate will possess a Bachelor of Science degree in Mechanical Engineering and minimum 10 years' relevant experience in evaluating tank, piping, and heat exchanger condition in accordance with ASME, API, or STI standards. They will also have excellent communication skills, both written and oral, and be self-motivated, well organized, and possess strong interpersonal skills.

**Key Responsibilities:

Implement and manage a Mechanical Integrity program to ensure 100% compliance.

Work with site maintenance leaders to evaluate MI reports, Fitness for Service, and repair plans as necessary.

Manage the corporate risk insurance program and coordinate audits at all sites.

Review and monitor rotating equipment conditions including vibration data, lube oil results, IR and Ultrasound data.

Utilize critical operating process data to evaluate equipment health.

Manage ZCLP PdM and MI databases.

Perform analysis of equipment histories, maintenance costs, and system failures; develop a refined asset management strategy.

Drive the Site Bad Actor Program and Metrics.

Provide relevant vibration, oil analysis, and other PdM data history to support root cause analysis efforts.

Manage 3rd-party MI inspection services Contractors.

Support the Design for Reliability, Maintainability, and Inspectability for new equipment-related Projects and equipment designs.

Ensure all technical documents and supporting drawings, OEM Manuals, and other support documents are presented at the commissioning of the Equipment.

Ensure new or redesigned equipment is set up in SAP with Equipment Criticality Prioritization and Asset Strategies developed for all Critical Assets.

Report PdM and MI KPI's for asset management including cost avoidance, cost savings, PdM monitoring compliance, and corrective actions in Reliance database.

Act as a resource in identification and correction of potential equipment problems.

Recommend and monitor continuous remote monitoring systems and applications.

Facilitate equipment root cause failure analysis/pro-active FMECA (RCM).

Recommend and implement PM optimization.

Lead Site Spare Parts Strategy based on Equipment Criticalities, lead times, benefit/cost vs. risk analyses.

Integrate use of Reliability Analytics and Modeling to analyze trends, build models, and make projections for probability of failure and Mechanical Availability.

Estimated Salary: $110,000 - $140,000 per year

We offer a highly competitive salary and benefits package, as well as growth opportunities within our company.



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