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Quality Assurance Engineer II

2 months ago

Mishawaka, Indiana, United States AM General Full time
ABOUT AM GENERAL

AM General specializes in the design and production of advanced ground vehicle systems, ensuring safe transportation for the US Armed Forces and allied nations. Our commitment to innovation results in robust, reliable, and effective mobility solutions. We operate as a unified team, dedicated to delivering superior products to our clients, with a shared mission to support those who protect us.

We embody the principles of R.I.D.E. with our commitment to:
Responsiveness, Integrity, Dynamism, and Excellence.

KEY RESPONSIBILITIES
  • Define and implement Product Quality Standards that meet customer expectations.
  • Oversee and facilitate the Advanced Product Quality Planning (APQP) process for new production initiatives and ongoing modifications, including the creation of PFMEAs, identification of Special Characteristics, Process Control Plans, Measurement Systems, Inspection Planning, and Statistical Process Control (SPC).
  • Formulate Quality plans and enhance the efficiency of production Quality Control Loops (Build, Confirm, and Audit Effectiveness).
  • Lead cross-functional problem-solving efforts and continuous improvement projects aimed at enhancing build quality, utilizing methodologies such as 8D and Lean Six Sigma (LSS).
  • Develop and refine Quality procedures, processes, and acceptance criteria.
  • Collaborate with personnel from various departments, including manufacturing, quality assurance, and engineering.
  • Manage product quality containment for non-conformances related to processes, suppliers, or engineering.
  • Direct and support Quality functions, including dimensional layout, corrosion testing, and gage calibration as necessary.
  • Guide and implement changes to the Quality System in support of new models and engineering modifications.
  • Mentor and assist junior engineers in executing Quality Engineering responsibilities.
  • Provide leadership and support for Quality Business Plan Deployment, Integrated Product Teams (IPT), Product Development Teams (PDT), Engineering Change Notices (ECN), Engineering Try-Outs, and Production Trial Runs.
REQUIRED KNOWLEDGE AND SKILLS
  • Bachelor's degree in Engineering, Manufacturing Technology, or a related technical field, with relevant experience in the Automotive, Defense, or Manufacturing sectors.
  • A minimum of 5 years of experience in Automotive, Defense, or manufacturing-related roles.
  • Proficient understanding of AIAG quality core tools, including Advanced Product Quality Planning (APQP), Failure Mode Effects Analysis (FMEA), Process Control Plans (PCP), Inspection Planning, Measurement System Analysis (MSA), and Statistical Process Control (SPC).
  • Familiarity with dimensional Geometric Dimensioning and Tolerancing (GD&T) and check fixtures.
  • Knowledge of ISO 9001 and IATF 16949 standards.
  • Competence in Microsoft Office applications.
  • Excellent communication abilities.
  • Strong problem-solving skills and familiarity with problem-solving methodologies.
PHYSICAL REQUIREMENTS
  • Vision: Ability to read computer screens, reports, and various documents with detail and clarity to perform tasks safely and efficiently, including close vision, distance vision, color vision, peripheral vision, and the ability to adjust focus.
  • Hearing: Ability to communicate effectively.
  • Hand-Eye Coordination: Ability to coordinate visual input with manual actions to manipulate objects or perform job-related tasks.
  • Manual Dexterity: Ability to perform quick, accurate, and coordinated movements with hands and arms.
  • Agility: Ability to bend, stretch, twist, or reach to perform job tasks, including moving throughout the facility.
  • Climbing/Kneeling: Ability to occasionally climb, kneel, bend, or crouch.
  • Lifting: Ability to occasionally lift up to 25 pounds with or without assistance.
  • Physical Strength: Ability to lift, push, pull, or carry objects using various muscle groups.
  • Stamina: Ability to exert oneself physically over extended periods, including performing repetitive tasks.
WORK ENVIRONMENT
  • This position operates in both an office and manufacturing environment, often assigned to specific shifts. The employee must perform job functions in varying conditions, including extreme temperatures and exposure to loud noises.
  • Team Collaboration: This role requires working with others to ensure workplace efficiency.
  • Listening Skills: Understanding machinery operation to prevent accidents and ensure task completion.
  • Instruction Adherence: Ability to follow assigned tasks and responsibilities competently.
  • Methodical Approach: Following a set process to ensure smooth production line operations.
  • Concentration: Maintaining focus during repetitive tasks for quality control purposes.
TRAVEL REQUIREMENTS

Minimal travel is required.

AM General is an Equal Opportunity Employer, committed to diversity and inclusion in the workplace.