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Senior Engineer

2 months ago

Indian Head, Maryland, United States Eastern Research Group Full time
Job Summary

We are seeking a highly motivated and experienced Senior Engineer to join our team at Eastern Research Group (ERG). The successful candidate will have a strong background in process engineering, process safety, and hazard analysis, with a focus on energetics processing and manufacturing.

Key Responsibilities
  • Provide technical evaluations on process engineering, process safety, and hazard analysis projects associated with energetics research, development, and manufacturing operations.
  • Plan and execute preliminary hazard analyses (PHAs), process hazard analyses (PrHAs), Job Hazard Analyses (JHAs), layer of protection analyses (LOPAs), failure mode and effect analyses (FMEAs), system hazard analyses (SHAs), Quantitative Risk Assessments (QRAs), and Operating and Support Hazards Analyses (O&SHAs).
  • Apply root cause analysis (RCA) and fault tree analysis (FTA) techniques in the execution of malfunction and failure analyses and incident investigations.
  • Develop safety, environmental, engineering, and quality documentation for process startup and re-start efforts.
  • Prepare and review Standard Operating Procedures (SOPs) for energetics processing operations.
  • Perform process design tasks, such as reviewing new or as-built drawings, equipment, and/or process specifications and reviewing engineering calculations that support equipment configuration and process condition determinations.
  • Provide on-site support as needed, including participating in technical meetings, drafting meeting minutes, performing reviews of technical information, calculations, and previously completed analyses, and performing plant inspections/audits.
  • Provide mentorship and technical guidance to mid- and junior-level engineers supporting task execution.
Requirements
  • Bachelor's degree in engineering or a related field.
  • At least 20 years of relevant experience.
  • Strong technical background in process engineering, process safety, and hazard analysis.
  • Expertise in energetic manufacturing processes is strongly desired.
  • Demonstrated ability to collaborate and communicate effectively with internal/external stakeholders.
  • Excellent verbal/written communication, problem-solving, conflict resolution, and decision-making skills.
  • Experience leading and facilitating teams to perform engineering and safety reviews with various stakeholders, including engineers, operators, and safety and quality representatives.
  • Must currently hold or be able to obtain a Department of Defense Secret-level security clearance.
Preferred Qualifications
  • 20 years of experience or expertise in the following areas of energetics processing: vertical and horizontal mixing of energetic compounds, pour and pressure casting of energetic compounds, energetics reaction chemistry (including batch and continuous reactor configurations), propellant and explosive formulations bench-scale research, pilot-scale manufacturing, and production-scale development, pressing and extrusion of propellants and explosives using mechanical, screw and ram presses and machining of propellants and explosives using conventional lathes/mills/saws and CNC machining centers.
About ERG

ERG is a research and consulting firm that provides a wide range of support to federal, state, and commercial clients. We offer multidisciplinary teams with nationally recognized skills in engineering, science, economics, public health, informational technology, and communications. We hire people with the best minds and then provide them with a vibrant and flexible environment in which to develop their careers.

We are committed to making the world a better place, and our team is dedicated to promoting and recognizing principles of fairness, equity, and social justice in the work we do, the partnerships we foster, and the culture we value both within and outside of our organization.