Process Optimization Specialist
1 week ago
We are seeking an experienced Chemical Process Engineer to join our team at Spencer Ogden. This Process Engineer will be responsible for optimizing and improving chemical manufacturing processes to enhance efficiency, safety, and quality.
Key Responsibilities:- Analyze and optimize chemical manufacturing processes to improve efficiency, reduce waste, and increase production capacity while maintaining safety and quality standards.
- Design and implement process modifications and improvements, collaborating with maintenance, operations, and R&D teams to ensure successful execution.
- Monitor key process parameters and equipment performance to identify areas of improvement and troubleshoot issues as they arise.
- Develop and maintain process flow diagrams (PFDs), piping and instrumentation diagrams (P&IDs), and other technical documentation for process improvements and projects.
- Lead root cause analysis (RCA) and corrective action initiatives to resolve process-related issues and equipment failures.
- Support daily operations by providing technical guidance to operators, maintenance teams, and other engineering personnel.
- Ensure compliance with safety, environmental, and quality regulations, implementing processes that meet OSHA, EPA, and company standards.
- Conduct risk assessments, such as HAZOP (Hazard and Operability) studies, to ensure process safety and mitigate operational risks.
- Participate in scale-up activities for new products or processes, ensuring that plant capabilities align with production goals and specifications.
- Coordinate and assist with commissioning, start-up, and troubleshooting of new equipment or production lines.
- Drive continuous improvement initiatives using Lean Six Sigma, Kaizen, or other methodologies to reduce cycle times, optimize resource usage, and lower operational costs.
- Collaborate with project engineering teams to support capital projects, ensuring alignment with process requirements.
- Develop and implement training programs for operators and staff on new processes, procedures, and equipment.
- Bachelor's degree in Chemical Engineering or a related engineering field.
- 3+ years of experience in process engineering, preferably within a chemical or manufacturing environment.
- Strong knowledge of chemical processes, including reaction kinetics, heat and mass transfer, and fluid dynamics.
- Experience with process modeling and simulation software (e.g., Aspen, ChemCAD, etc.).
- Proficiency in using engineering documentation tools for P&IDs, PFDs, and other technical drawings.
- Strong problem-solving and analytical skills, with experience in troubleshooting complex process issues.
- Knowledge of Lean Manufacturing, Six Sigma, or other process improvement methodologies is a plus.
- Familiarity with regulatory requirements, including OSHA, EPA, and relevant industry standards.
- Excellent communication and interpersonal skills, with the ability to work effectively in a team-oriented environment.
- Experience with process control systems and instrumentation is a plus.
- Hands-on experience with chemical manufacturing equipment, such as reactors, distillation columns, heat exchangers, and pumps.
- Familiarity with plant safety systems and mechanical integrity programs.
- Certifications in Six Sigma (Green Belt or higher) or Lean Manufacturing are advantageous.
- Project management skills, including leading process improvement initiatives and capital projects.
- Knowledge of environmental compliance and waste management in chemical processes.
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