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Advanced Manufacturing Engineer

1 month ago

Downers Grove, Illinois, United States Dover Corporation Full time
Job Title: Advanced Manufacturing Engineer

At Dover Corporation, we are seeking an experienced Advanced Manufacturing Engineer to join our team. As a key member of our manufacturing team, you will be responsible for executing the manufacturing roadmap for optimizing machining processes, ensuring proper equipment use, and implementing new control strategies.

Key Responsibilities:
  • Support and partner with Operations teams to improve Overall Equipment Effectiveness (OEE) through initiatives such as Single-Minute Exchange of Dies (SMED), Total Productive Maintenance (TPM), and other process improvements.
  • Work with the corporate strategy team to drive productivity by internalizing spend on new capital expenditures and existing equipment, maximizing machine utilization.
  • Lead SMED events, site CNC technology assessments, and project manage site improvement activities.
  • Support and partner with Operations teams to support the maturity journey for Machining Excellence Playbook.
  • Provide technical development and deployment for new technologies related to machining to drive productivity improvements.
  • Drive and support machining strategy on productivity improvement by maximizing asset utilization.
  • Assist in the evolution of equipment and perform acceptance evaluations accordingly.
  • Identify, recommend, procure, and install machine shop equipment, ensuring all equipment is thoroughly maintained and calibrated.
  • Support workforce utilization, space requirements, workflow, and design layout of equipment and workspace for maximum efficiency.
  • Continuously improve and provide recommendations on equipment upgrades to maximize asset utilization.
  • Interface with tooling suppliers to ensure proper tooling use for production and work with suppliers to develop better cutting tools for specific PM applications.
  • Develop machining capabilities in-house while making changes to enhance machine functionality.
  • Identify, develop, and deploy new machining methods (or refine existing) to improve quality, reduce cost, and optimize build schedules.
  • Utilize lean manufacturing methodology for process development and problem-solving.
  • Perform root cause analyses when non-conformances are identified and deploy corrective actions.
  • Help manufacturing teams achieve safety, quality, efficiency, and throughput goals, identifying opportunities to improve.
  • Apply project management skills and tools to lead and support capital equipment/improvement projects.
  • Investigate equipment performance and identify problems for corrective actions and solutions.
  • Write and revise user requirement specs, functional requirements, design specs, qualifications, and other relevant documents.
  • Support factory and site acceptance tests, machinability studies, and validation protocols.
  • Responsible for reviewing and approving PFMEA, DFMEA, PPAPs, and Standard Operating Procedures (SOP) to ensure manufacturing and operations comply with.
  • Utilize continuous improvement methodology to improve internal processes.
  • Must be able to interact constructively across the organization to identify issues and implement improvements.
  • Hands-on support of new product and new process launches.
  • Must be able to handle multiple projects and priorities simultaneously.
  • REGIONAL US travel 40-50% may be required.
  • Ability to perform other duties as assigned.
Qualifications/Requirements:
  • Bachelor's degree in mechanical, electrical, or manufacturing engineering, industrial technology, or equivalent mix of education and experience.
  • Minimum five (5) years' experience in manufacturing engineering directly working with machining processes.
  • Experience setting up and operating state-of-the-art machining equipment.
  • Extensive experience in machining and maintenance.
  • Well-versed in standard machine shop manufacturing processes and setups.
  • Strong experience with SolidWorks or another mechanical CAD system.
  • Highly experienced with various precision conventional and advanced metrology systems (photogrammetry, CMMs, 3D imaging).
  • Strong commitment to proper safety precautions in design and practice.
  • Strong understanding of Lean concepts.
  • Excellent interpersonal and influencing skills to interact with other departments.
  • Ability to multi-task and perform in a dynamic environment.
  • Strong sense of urgency, accountability, and highly objective-oriented.
  • Highly organized and efficient in approaching tasks, a self-starter with the ability to problem-solve proactively.
  • Clear, concise, and articulate communication skills - verbal, written, and listening.
  • Strong team player, work ethic, and commitment to win right.
  • Strong analytical skills, ability to think big, act small, and scale fast.
Key Accomplishments - Previous 12 Months:
  • Demonstrated experience in successfully achieving machining startups.
  • Proven experience developing/starting new manufacturing processes.
  • Demonstrated experience improving productivity by machining optimization.
  • Demonstrated experience improving OEE and proven reduction in unplanned maintenance hours.
  • Demonstrated experience utilizing Advanced Product Quality Planning Methodology and the integrated product and process development techniques within it.
  • Proven success managing medium and large-scale projects from concept development through successful implementation.