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Senior Process Development Engineer

2 months ago

Akron, Ohio, United States Flexsys Full time

About Flexsys

Flexsys is a leading global supplier of rubber chemicals and solutions, dedicated to delivering innovative products and services that enhance product performance, optimize production efficiency, and ensure supply chain success.

Job Summary

We are seeking a highly skilled and experienced Senior Process Development Engineer to join our team at the Akron Technology Center. As a key member of our innovation platform, you will provide leadership and subject matter expertise in process selection and design, lab-scale proof of concept, and process development and scale-up for continuous, world-scale operations.

Key Responsibilities

  • Develop and model potential process designs for scale-up and cost estimating based on lab scale synthesis of novel small molecules.
  • Guide the R&D team and external partners in the design and execution of experiments to develop required base data for process design.
  • Identify, select, and manage engagements with external partners for process development activities, mini-plant and pilot plant design and operation.
  • Partner with external firms on the development of feasibility and front-end engineering packages and associated cost estimates.
  • Play a leading role in large capital projects ($5M+) for brownfield and greenfield projects (design, installation, commissioning, validation, and start-up).
  • Support existing global assets with capital project execution for major equipment upgrades, maintenance, etc.
  • Work closely with a cross-functional team including Sr. Mgmt, R&D, Engineering, Operations, and external partners as needed.
  • Scout external vendors and technologies and present recommendations for new technologies implementation to management.
  • Develop capital projects proposals (includes developing scope, conducting project safety reviews, and generating estimates).
  • Provide technical and business assessments to guide management through decisions and choices in development and scale-up of new products/processes.

Requirements

  • Bachelor's degree in Chemical Engineering or related discipline required, additional post-graduate education preferred.
  • 10+ years of experience in R&D, Engineering, capital project management, and/or Operations.
  • Familiar with a broad range of unit operations relevant for continuous liquid and gas phase production processes.
  • Demonstrated success in developing novel processes for small molecule production at lab and pilot scale.
  • Experience in scaling-up from lab/pilot scale to design, construction, and operation of global commercial scale.
  • Experience in capital project management, including all phases of front-end loading project management and cost estimating.
  • Familiarity with plant control software, including PLC and SCADA/Delta V systems.
  • Expertise in catalysis or crystallization is a plus.
  • Familiar with Six Sigma Methodology.
  • Background in statistical analysis and simulation output data interpretation.
  • Experience in Aspen modeling highly preferred.
  • Ability to work in a team environment is necessary, providing guidance and direction to the broader organization.
  • Candidate should be motivated to develop into a company expert (leader) in process development engineering.