Manufacturing Process Specialist

3 weeks ago


Winchester, Kentucky, United States NESCO Inc Full time
Job Summary:
As a key member of the NESCO Inc team, the Manufacturing Engineer will play a pivotal role in supporting the company's Business and Department Action Plan objectives. This will involve focusing on production support activities, planning scrap reduction, part quality improvements, streamlining client and indirect material cost reductions. The successful candidate will be responsible for new and revised product/process implementation activities, investigating and introducing new technologies into the business. They will also communicate directly with and support customer and supplier technical request activities, providing technical support to other departments as needed. The Manufacturing Engineer will promote a positive attitude toward teamwork, safety, and quality service, with working time divided approximately 60% floor to 40% office work.

Key Responsibilities:
  • Support production operations by troubleshooting and resolving machine and process problems, including chip control, machine crash recovery, stability, capability, short stoppages, and recurring machine operation problems.
  • Create and improve training and standardization of operations, including operator control panel interfacing, measurements, machine offsets, tool changes, resetting alarms, and coolant maintenance.
  • Identify and implement kaizen improvements, such as short stop reduction, cause and effect identification/solution, fatigue reduction, single piece flow, and pokayoke operations.
  • Use statistical methods to understand process variability, capability, and drive process improvements, as well as developing contingency plans for capacity/productivity changes.
  • Manage documentation, including SOPs, control plans, FMEAs, forms, check-sheets, inspection records, engineering drawings, etc.
  • Support Business and Department Action Plan objectives with focus on scrap reduction, streamline Client, and cost reductions.
  • Support customer and internal quality concern counter measure activities (root-cause-corrective-actions).
  • Demonstrate ability to resolve problems systematically using appropriate problem-solving tools and techniques, such as 5-Why, 8-D, D.O.E., capability studies, etc.
  • Lead investigations and make recommendations for cost reduction activities related to man, machine, methods, and materials.
  • Apply Lean Manufacturing philosophies, such as value stream maps, Standardized work, JIT, PDCA, SMED, 5S, SPC, etc.
  • Collect and interpret engineering data, including machine cycle time, motion analysis, capacity planning, tooling design, ergonomics, process layout, cost reduction, etc.
  • Select tools and consumable materials necessary for cost and time efficient manufacturing.
  • Work with vendors to determine product specifications, support arranging the purchase of equipment, materials, or parts, and evaluating products according to specifications and quality standards.
  • Select machine consumable parts for proper maintenance of the equipment.
  • Support plant activities to achieve customer awards and quality registrations, such as IATF16949, ISO 14001, etc.
  • Responsible for preparing capital requests and synchronizing site functions through all phases of process improvements, including new assets. Ensure compliance to scope, cost, and schedule.
  • Support activities centered on new product launches, technical problem solving, process improvement, and resolving engineering design and quality challenges.
  • Specify facility and/or processes to meet any mandated regulations, such as OSHA, NFPA, etc.
  • May be required to assist the off shifts with any processing problems that may arise.
  • Support the Quality department in the design of gauges and fixtures.
Qualifications:
  • Bachelor's degree in Engineering, Engineering Technology, or a minimum 10 years experience in manufacturing engineering role required, or a combination of education and experience.
  • Computer literate in MS Office software (Word, Excel, and Access).
  • Experienced user of AutoCAD or equivalent.
  • Able to interpret product drawings and to make tool and fixture drawings.
  • Excellent verbal and written communication as well as analytical skills.
  • PLC and HMI control system knowledge preferred.
  • Experience with CNC machine tool programming and/or Fanuc robot programming.

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