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Manufacturing Process Engineer

2 months ago

Rockford, Illinois, United States Ingenium Aerospace LLC Full time
Job Overview

Company Background

Ingenium Aerospace LLC, established in 2006, is led by dedicated professionals who prioritize customer satisfaction. We are a nimble and dynamic organization focused on delivering high-quality actuation and rotating components to the aerospace and defense sectors in a timely and cost-effective manner.

Core Principles

At Ingenium Aerospace, we regard our employees as vital contributors to our success. Our team members are actively involved in decision-making and problem-solving, fostering an environment that promotes respect, integrity, collaboration, and excellence. We also emphasize a positive and enjoyable workplace culture.

Key Responsibilities

The Manufacturing Engineer role is both demanding and essential, requiring a high level of energy, multitasking abilities, and outstanding communication skills across various business functions. The individual in this position will be accountable for the following:

  • Enhancing manufacturing workflows by aligning products with suitable production techniques, assembly, and testing methods, as well as identifying appropriate suppliers.
  • Understanding customer specifications, including technical requirements, timelines, costs, and necessary documentation.
  • Acting as a consultant to the product design engineering team and participating in product development evaluations with engineering and program teams.
  • Assisting in Design To Cost (DTC) and Design for Manufacturing and Assembly (DFMA) initiatives.
  • Facilitating communication between the Assembly and Test (A&T) team, suppliers, procurement, and engineering to address cost-saving measures, manufacturing challenges, and lead time reduction strategies.
  • Reviewing and approving detailed design drawings for manufacturability, with a strong understanding of Geometric Dimensioning and Tolerancing (GD&T).

Specific Duties

  • Assessing manufacturing and assembly techniques by leveraging knowledge of product design, fabrication, assembly, tooling, and materials.
  • Collaborating with suppliers and A&T operators to implement improvements.
  • Refining assembly and testing procedures in partnership with Product Design Engineers, Quality Assurance, and A&T personnel.
  • Boosting manufacturing efficiency through workflow analysis, spatial planning, and equipment layout optimization.
  • Ensuring product and process quality by validating test equipment designs and testing methodologies, establishing standards, and confirming manufacturing processes.
  • Providing critical manufacturing insights regarding detailed drawings, production schedules, labor, and material costs.
  • Creating and validating A&T routing and work instructions.
  • Complying with all relevant government regulations, industry standards, and specific customer requirements.
  • Facilitating collaboration among Program Management, Design and Manufacturing Engineering, A&T, Quality, and Operations.
  • Contributing to facility growth and modifications.
  • Emphasizing a collaborative, team-oriented approach.
  • Implementing and training on lean principles.
  • Performing additional tasks as assigned by management.

Qualifications

Minimum Requirements

  • Bachelor's degree in Manufacturing Engineering, Industrial Engineering, or equivalent experience (10+ years).
  • Proven leadership capabilities through participation in and management of diverse teams.
  • Comprehensive understanding of purchasing, planning, inventory, and operations functions.
  • Exceptional problem-solving and organizational skills.
  • Effective communication skills, both written and verbal, for conveying information clearly.
  • Ability to present technical information to individuals and small cross-functional teams.
  • Familiarity with manufacturing processes suited for low-volume, high-mix environments.
  • Experience dealing with complex customer hardware and specifications, manufacturing methods, and quality assurance.
  • Strong background in applying Geometric Dimensioning and Tolerancing (GD&T) principles.
  • Proficiency in using basic inspection tools.
  • U.S. Citizenship required; dual citizenship is not permitted.

Preferred Qualifications

  • Ability to interpret drawings and a solid understanding of multi-level Bill of Materials (BOM).
  • Familiarity with AS9100 requirements.
  • Knowledge of aerospace configuration management techniques and hardware control standards.
  • Experience with SolidWorks software.
  • Understanding of certification and qualification testing per DO-160 and/or MIL-STD-810.
  • Background in small to mid-sized companies operating in a high-mix, low-volume market.

Physical Requirements

The physical demands outlined are representative of those that must be met by a candidate to successfully perform the essential functions of this role. Reasonable accommodations may be made for individuals with impairments.

  • The office environment is typical; however, temperature and noise levels in the manufacturing area may necessitate the use of personal protective equipment.
  • While performing job duties, candidates frequently need to communicate verbally, hear, and use hands for typing. Specific vision abilities required include depth perception and the ability to adjust focus.
  • Candidates must be able to lift up to 50 pounds.
  • This position does not offer remote work options.