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Automation Systems Engineer

2 months ago


New Berlin Wisconsin, United States Metalcraft of Mayville, Inc. Full time

Position Overview:
Metalcraft Automation Group, a division of Metalcraft of Mayville, Inc., is actively seeking skilled professionals to join our team in response to our expanding business needs.

As a comprehensive provider of Turnkey Automation Solutions, we collaborate with clients to analyze their existing workflows, identify key challenges, and envision future improvements, all aimed at uncovering opportunities for effective automation solutions that deliver tangible ROI (Return on Investment).


In this role, reporting to the Controls Engineering Manager, the Automation Systems Engineer will take charge of the planning, design, HMI PLC and robotic programming, testing, startup, and commissioning of automated systems across various manufacturing sectors from inception to completion.


Key Responsibilities:
Collaborate within a team environment to exceed client expectations

Engage in project evaluations, completing all essential project management documentation to ensure timely and budget-compliant project delivery

Research and remain updated on the latest technologies related to automation

Design and develop electrical schematics and panel layouts for automated systems, integrating robotics

Specify electrical components for procurement and/or direct modifications in collaboration with vendors to ensure adherence to engineering designs and safety standards

Program HMI's, PLC's, motion controls, and vision systems

Plan and create offline robot programs utilizing 3D simulation software

Initialize and install software on robotic systems

Establish robot user frames

Verify and refine offline robot path programming, I/O, and logic

Conduct testing and troubleshooting of automated systems prior to client acceptance testing and onsite commissioning

Deliver necessary electrical controls training for automated systems to client personnel

Provide essential robotic programming training for automated systems to client personnel

Ensure accurate documentation of electrical controls and robotic systems

Support client automation systems both remotely and onsite as required

Assist in identifying and nurturing new sales opportunities by fostering relationships with existing, new, and potential clients/vendors

Perform other assigned duties as necessary

Qualifications:
Minimum 3-5 years of experience in automation design and programming

Experience with Allen Bradley PLC and HMI controls

Strong proficiency in 2D software design tools for automation system development

Familiarity with AutoCAD, AutoCAD Electrical, and Rockwell Studio 5000

Experience in FANUC robot setup and programming

Knowledge of Material Handling ROBOGUIDE

Experience with Welding WeldPRO

Familiarity with Painting PaintPro

Experience with CRX Collaborative

Knowledge of Vision systems

Experience with Octopuz 3D robot simulation is a plus

Highly motivated team player

Detail-oriented with excellent communication and project management skills

Able to interpret electrical, mechanical, pneumatic, and hydraulic schematics

Capable of translating automation conceptual designs into functional equipment

Proficient in Microsoft Office applications

Able to think analytically and creatively while considering safety and cost

Possess strong troubleshooting abilities

Capable of working independently with minimal supervision while also contributing as a team member within the Automation Controls Engineering team and collaborating with cross-functional teams including Sales, Automation Mechanical Engineering, and shop floor Electro-Mechanical Technicians

Metalcraft of Mayville is an Equal Opportunity Employer:
We welcome applications from individuals of all backgrounds, including minorities, women, veterans, and individuals with disabilities.

PM17

Job Expectations:
Physical Demands

Physical Activity:
Activity

N/A

Occasionally

Frequently

Regularly

Average lbs.

Lift/Carry

25 lbs routinely, 55 lbs occasionally

Push/Pull

25 lbs routinely, 55 lbs occasionally

Reach Overhead

Comments:
Climb

Squat/Bend/Kneel

Sit

Stand

Walk/Move About

Occasional: 1-2 hrs/shift, frequently 2-5 hrs/shift, regularly 5-8 hrs/shift

Work Environment


The characteristics of the work environment described here are representative of those an employee may encounter while performing the essential functions of this role.

Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.