Staff Weld Process Engineer

7 days ago


Burlingame, California, United States Proterra Full time
Job Title: Staff Weld Process Engineer - Battery Engineering

Proterra is seeking a highly skilled Staff Weld Process Engineer to join our Battery Engineering team. As a key member of our Advanced Manufacturing Engineering organization, you will play a critical role in the development and optimization of our electrical interconnect manufacturing processes.

About the Role:
  • Lead the development of battery module and battery pack manufacturing electrical interconnect processes
  • Guide equipment design and specification related to electrical interconnect processes to ensure process yield, quality, and throughput requirements
  • Act as Subject Matter Expert (SME) on all electrical interconnect related manufacturing processes for Proterra's Battery-based Energy Storage
  • Conduct research into new electrical interconnect technologies and equipment to drive further innovation in Proterra's Manufacturing Capabilities
  • Collaborate with suppliers to develop new advanced equipment and processes as relates to Proterra's electrical interconnect
  • Work cross-functionally with internal and external teams to ensure electrical interconnect processes can meet target yield and product performance requirements at desired manufacturing volumes
  • Create qualified procedures and sample analysis to ensure quality and performance is being met periodically in production
  • Use statistics and data skills to optimize manufacturing processes in production
  • Perform Design of Experiments to help optimize welding parameters, tooling/product design, and materials
  • Create and execute test plans to validate new manufacturing equipment for production line launch
  • Provide DFM feedback to design engineers to ensure products can be welded and electrically connected at high yield in a high-volume manufacturing environment
About Our Group:

The Advanced Manufacturing Engineering group seeks to develop innovative new manufacturing processes and automation tools to establish Proterra as a world leader in battery pack manufacturing. It is comprised of several different teams focused on different aspects of battery manufacturing, including process development and automated manufacturing equipment design.

About You:
  • Self-starting individual with the ability to adapt interpersonal styles and techniques to influence at all levels of the organization
  • Customer-focused attitude, with high level of professionalism and discretion
  • Ability to maintain strict confidentiality, establish trust and credibility, and act with complete integrity
  • Detail-oriented, resourceful and diligent
  • Flexible and open to change
  • Strong time management and organizational skills; proactive and the ability to work with little supervision
  • Sound judgment and problem-solving skills; challenge assumptions not supported by engineering analysis
  • Ability to prioritize tasks and manage multiple priorities simultaneously
  • Excellent written, verbal, and presentation communication skills
  • Ability to travel as needed to Proterra and project-related partner sites
Requirements:
  • Bachelor's degree in Engineering or similar technical field
  • Experience with various welding technologies
  • Experience in a manufacturing engineering role or similar technical role where you optimized a highly technical manufacturing process
  • Experience running line trials/design of experiments and analyzing results
  • Knowledge of welding related failure modes
  • Familiarity with data analysis and statistics
  • Hands on experience in high or low volume manufacturing environments
  • Working understanding of manufacturing engineering metrics and concepts (Cycle time, quality control, efficiency, equipment selection, return on investment, etc)
Preferred Qualifications:
  • Mechanical Aptitude
  • Familiarity with electric vehicle battery manufacturing processes
  • Data Analysis Skills in MATLAB, Python, R, Minitab, etc
  • Project Management experience
  • Programming experience
Job Details:
  • Department: Advanced Manufacturing Engineering
  • Base Location: Burlingame, CA
  • Common Travel Locations: Greenville, SC; Vendor Sites
  • Travel: 0-20%
  • Compensation: $159,300 - $194,700


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