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Cell Manufacturing Engineer
2 months ago
Tesla's renowned Cell Manufacturing Engineering team is seeking a dedicated Manufacturing Engineer with expertise in laser welding technologies for an innovative project. This role requires an individual who is or aspires to be a manufacturing authority in laser welding applications, engaging in the design, development, commissioning, and scaling of high-speed automated systems. You will collaborate within a cross-functional team to test, validate, and implement process and product design modifications.
The battery cell is a vital element in Tesla's vehicles and energy storage solutions. This position offers the chance to significantly impact our products. The work environment is dynamic, fast-paced, and exceptionally stimulating. The ideal candidate should be prepared to challenge themselves while joining a highly driven and skilled team to turn extraordinary ideas into reality.
Key Responsibilities
- Lead the design, development, commissioning, and scaling of manufacturing systems, particularly laser welding systems, utilized in custom high-speed automated manufacturing, ensuring qualification through statistically valid data sets and workflows.
- Collaborate as the equipment specialist to guarantee production lines operate safely and efficiently, yielding high-quality components.
- Assume ownership as a subject matter expert to drive enhancements in equipment-related processes, including thorough troubleshooting and root cause analysis.
- Facilitate manufacturing ramp-up by establishing baseline performance and enhancing the efficiency of laser welding systems, ensuring production lines achieve Overall Equipment Effectiveness (OEE) targets.
- Diagnose and rectify processes using PLC, HMI, or tool management software, implementing necessary changes and improvements.
- Create training materials, maintenance schedules, and relevant documentation for equipment lifecycle management.
- Champion safety and ergonomic enhancements for production equipment, adhering to or surpassing regulations and best practices.
- Identify critical spare parts for equipment and ensure adequate inventory to prevent prolonged downtime.
- Provide guidance and mentorship to third-party machine/automation suppliers and/or Tesla's internal machine-building team; participate in supplier/internal equipment Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
- Develop and manage Failure Mode and Effects Analysis (FMEA) and risk assessments to prioritize equipment improvement initiatives and ensure effective repair strategies.
- Bachelor's degree in Mechanical, Mechatronics Engineering, or a related engineering discipline, with 3 to 5 years of relevant experience in a high-volume manufacturing setting, or equivalent experience.
- Proficient in equipment utilizing laser welding, materials, and vision systems. Strong hands-on experience in pilot and high-volume manufacturing, including practical knowledge in selecting related hardware and software.
- Proven experience in resolving complex automation and software system challenges with limited documentation to troubleshoot, develop process expertise, and initiate improvement projects.
- Solid understanding of engineering principles and the ability to apply them to manufacturing process development.
- Structured analytical and problem-solving skills, demonstrated through multiple root cause analyses following a data-driven approach; familiarity with statistical software (JMP) is a plus.
- Experience in 3D CAD design for production equipment, including layout creation/validation, tooling drawings, and pneumatic and electrical schematics. Knowledge of PLC programming is advantageous.
- Willingness to travel domestically and internationally as needed; knowledge of Battery Cell technology is a plus.
As a full-time Tesla employee, you will be eligible for a comprehensive benefits package from day one, including:
- Multiple medical plan options with $0 payroll deduction.
- Family-building, fertility, adoption, and surrogacy benefits.
- Dental and vision plans with options that require no paycheck contribution.
- Company-paid contributions to Health Savings Accounts (HSA) for eligible plans.
- Flexible Spending Accounts (FSA) for healthcare and dependent care.
- Employee Assistance Program and wellness initiatives.
- 401(k) with employer matching and Employee Stock Purchase Plans.
- Paid time off, including sick leave, vacation, and holidays.
- Additional voluntary benefits, including critical illness and accident insurance.
