Automation Engineer

4 days ago


Reston, Virginia, United States Medtronic Full time

Job Title: Automation Engineer - PLC and Vision Systems

Job Summary:

We are seeking a skilled Automation Engineer with expertise in Allen-Bradley (Rockwell) PLC programming, Cognex Vision Systems, and experience with Installation Qualification (IQ), Operational Qualification (OQ), and Performance Qualification (PQ) processes in a medical device manufacturing environment.

Key Responsibilities:

  • Develop, program, and troubleshoot Allen-Bradley (Rockwell) PLCs for automation systems used in manufacturing processes.
  • Integrate and configure Cognex Vision Systems for quality inspection, defect detection, and process control in a regulated environment.
  • Design, develop, and execute IQ, OQ, PQ protocols for automation systems and equipment to ensure compliance with FDA, ISO, and other regulatory standards.
  • Collaborate with cross-functional teams, including Quality, Production, and Engineering, to define system requirements and specifications.
  • Perform risk assessments, Failure Modes and Effects Analysis (FMEA), and Hazard Analysis to ensure safe and efficient system operations.
  • Provide technical support for the installation, calibration, and validation of automated equipment.
  • Maintain and update automation documentation, including software design specifications, validation protocols, and user manuals.
  • Troubleshoot and resolve automation system issues to minimize downtime and ensure smooth production flow.
  • Train and mentor production and maintenance personnel on automated systems and ensure proper operation and maintenance.
  • Stay current with new automation technologies, tools, and best practices relevant to medical device manufacturing.

Qualifications:

  • Bachelor's degree in Electrical Engineering, Automation Engineering, Mechanical Engineering, or a related field.
  • Minimum of 5 years of experience working with Allen-Bradley (Rockwell) PLC programming, integration, and troubleshooting.
  • Proven experience with Cognex Vision Systems, including setup, programming, and validation.
  • Strong understanding of IQ, OQ, PQ processes and regulatory requirements for the medical device industry.
  • Hands-on experience with GMP, FDA, and ISO standards related to medical device manufacturing.
  • Proficiency in using automation software tools such as RSLogix 5000, Studio 5000, FactoryTalk, and VisionPro.
  • Experience with HMI/SCADA systems and data acquisition software.
  • Excellent problem-solving skills and the ability to work in a fast-paced, team-oriented environment.
  • Strong communication skills to effectively collaborate with cross-functional teams and stakeholders.

Preferred Qualifications:

  • Experience with other automation systems and equipment commonly used in the medical device industry.
  • Knowledge of lean manufacturing principles and process optimization.
  • Experience in project management and the ability to lead automation projects from concept to implementation.

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