Controls Specialist

4 days ago

Bowling Green, Kentucky, United States O-I Full time
About O-I

O-I Glass is a leading manufacturer of glass containers for the food and beverage industry. With over a century of experience, we have established ourselves as a trusted partner for many of the world's best-known brands.

Job Description

We are seeking a highly skilled Tech 5 Controls Specialist to join our production team. The successful candidate will be responsible for ensuring the seamless operation of our advanced glass container manufacturing line.

Key Responsibilities
  • Ensure safety across all glass manufacturing operations.
  • Implement process improvements to enhance performance and safety.
  • Provide technical support in maintenance, troubleshooting, electrical repairs, and programming.
  • Support all job changes, including mold equipment changes, cleaning, basic repairs, and machine conversions, as needed.
  • Oversee abatement system fault-finding, fine gauge adjustments, forming electronics maintenance, diagnostics, and blower maintenance.
  • Maintain and repair lehr and packaging equipment, including palletizers, carton erectors, case packers, and stretch wrappers.
  • Monitor and improve electrical and control systems, including PLCs, HMIs, and medium voltage switchgear.
  • Collaborate with regional and global resources to manage all PID, PLC, and HMI programs across production lines.
  • Lead problem-solving activities and utilize process data analytic tools to identify root causes.
  • Ensure compliance with safety, quality, and industry standards, including NFPA 70E, ANSI/ISA95, and S88.
Requirements
  • Proficiency in programming languages such as C++, Python, and PLC languages (Ladder Logic, Function Block Diagram, Structured Text).
  • Experience in programming and troubleshooting PLC and HMI systems, including Siemens and Allen Bradley platforms (Tia Portal, Studio 5000).
  • Familiarity with HMI software such as WinCC, FactoryTalk, or Ignition; Visual Basic programming experience preferred.
  • Experience integrating PLC and HMI systems with other control systems like SCADA and DCS.
  • Knowledge of process control systems, including sensors, actuators, and other components.
  • Experience with medium voltage switchgear (13.8kV) and electrical safety training (NFPA 70E).
About You
  • High School diploma or GED required; Bachelor's or Associate's degree in Electrical Engineering, Computer Science, or a related field is preferred.
  • Over 5 years of experience in manufacturing, specializing in electrical controls and comprehensive plant systems.
  • Proven experience leading teams and managing shifts in a high-speed, high-temperature industrial environment.
  • Hands-on approach with a proactive mindset to drive and execute transformational change.
  • Strong communication skills and the ability to work collaboratively across teams, including Plant leadership, EH&S, and quality management.
  • Familiarity with optical inspection and container handling devices (e.g., Tiama, Emhart, Heye) and related technologies.
  • Ability to diagnose and troubleshoot continuous process defects using advanced data analysis tools.
  • Experience with intricate machinery, including CNC, PLC, and automotive drive chains, is highly valued.
Benefits
  • Vacation based on length of service
  • 13 paid holidays each year
  • Health, Dental, Prescription and Vision care coverage
  • Perform Well-Being Program – earn employer contributions in your HSA or HRA plan
  • Wellness Incentive – earn additional funds for your HSA or HRA plan
  • Group Life Insurance
  • Accidental Death & Dismemberment Insurance
  • Voluntary Employee and Dependent Life Insurance
  • Weekly Disability Insurance
  • 401(k) Retirement Saving Plans
  • 401(k) Defined Contribution Plan
  • Employee Assistance Program

O-I is committed to fostering an inclusive environment that attracts and embraces the brightest minds and creates a culture that welcomes a diversity of ideas and perspectives while encouraging growth and rewarding performance.

All your information will be kept confidential according to EEO guidelines.

O-I is an Equal Opportunity Employer and does not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state or local protected class.

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