Electrical Systems Engineer

3 weeks ago

Utica, Michigan, United States Magna Services Full time

About the Role

The Controls Engineer is responsible for designing, developing, and supervising all aspects of the plant electrical control systems, equipment, and machinery. This includes the installation and technical support of PLC-based hardware and software.

The goal is to ensure that the plant is running smoothly and efficiently while also meeting quality and safety standards.

The Controls Engineer designs, implements, and maintains processes that help manufacturers increase productivity. This includes writing and improving control programs to support operations achieving required cycle times, down time in a safe operations mode.

Responsibilities include planning and executing new installations, upgrades, and continuous improvements with internal and external resources to support business goals and objectives.

The Controls Engineer works with Manufacturing and/or Quality to solve customer Quality issues. Analyzes plant processes and helps make improvements based on extensive knowledge of electronics, engineering, and mechanics.

Proactively develops improvement suggestions to improve plant performance, equipment reliability, and uptime. Creates programs to minimize and limit down time.

Ensures that error proofing devices are programmed to be checked real time and processes are stopped when malfunctions are detected.

Ensures that all sensors, processes, and relevant parameters are checked in real time to ensure process compliance and processes are stopped when malfunctions are detected.

Writes programs in a manner that has sufficient information and is available to the operators so trouble shooting can be done by operators.

Writes programs in a manner that the process capabilities are maximize and equipment wear and tear is kept to a minimum possible.

Supports the implementation of Factory 4.0. Creates, verifies, and maintains electrical control schematics and program documentation.

Creates and maintains backup programs for all programs and software in both locations to prevent loss.

Designs, develops, and improves new machine controls including CNC, robotics, transfer systems, electrical, hydraulic, and pneumatic, and vision systems.

Responsible to troubleshoot equipment and facility problems as they arise.

Supports in defining of Statement of Requirements, specifications, and standards in respect to controls and programming portion for new and modified equipment.

Assists in creation of and performs preventative and predictive maintenance activities as assigned. Repairs of equipment as needed.

Develops a Maintenance program for control systems, programs, and performs maintenance.

Continually improves the PM program for control systems.

Ensures that company policies and procedures are adhered to including IATF 16949, Mafact, ISO14001 (EMS), and Employee Handbook.

Demonstrated ability to carry out projects from beginning to end in coordination with internal and external resources.

Able to work in teams as well as independently on work assignments.

Follows MIOSHA, Magna, and MPTSH safety regulations and policies, including wearing required P.P.E. (Personal Protective Equipment).

Reports unsafe conditions to Supervisor/Leader.

Requirements

Bachelor's degree in Electrical Engineering or Electrical Engineering Technology certification or 5 plus years of equivalent experience and education.

Must have a minimum of 5 years' experience in the automotive manufacturing environment.

Must have strong knowledge of PLC's (Allen Bradley and Siemens).

Knowledge of robotics (ABB and Fanuc) preferred.

Experience of HMI programming including but not limited to: RS Logic Suite, FTView, and Siemens Programming Suite required.

Must have knowledge of various networks such as Ethernet/IP, DH+, RIO, DeviceNet, ControlNet, and RS232.

Must be able to interpret and design electrical schematics.

Must be continuous improvement minded and must understand the '7 wastes' to write effective programs.

Must have ability to multitask.

Must be adaptable, striving to find creative solutions to problems as they arise.

Working knowledge of OmniLinks and Wintress preferred.

What We Offer

At Magna, you can expect an engaging and dynamic environment where you can help to develop industry-leading automotive technologies.

We invest in our employees, providing them with the support and resources they need to succeed.

As a member of our global team, you can expect exciting, varied responsibilities as well as a wide range of development prospects.

Because we believe that your career path should be as unique as you are.

Site Benefits

Awareness. Unity. Empowerment.

At Magna, we believe that a diverse workforce is critical to our success.

We hire on the basis of experience and qualifications, and in consideration of job requirements, regardless of, in particular, color, ancestry, religion, gender, origin, sexual orientation, age, citizenship, marital status, disability, or gender identity.

Magna takes the privacy of your personal information seriously.

We discourage you from sending applications via email to comply with GDPR requirements and your local Data Privacy Law.

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