Process Development Engineer

2 weeks ago

Ellenville, New York, United States Gleason Full time
About Gleason

Gleason Corporation is a leading manufacturer of gear technology solutions, with over 2,200 employees and 13 manufacturing facilities worldwide. Our product and service offerings include gear and transmission design software, gear manufacturing machines and related accessories, gear metrology equipment and automation systems. Our products are used by customers in various industries, including e-mobility, commercial vehicles, aerospace, agriculture, mining, sustainable energy, construction, power tools, marine, and more.

Job Summary

We are seeking a highly skilled Process Development Engineer to join our team. As a Process Development Engineer, you will be responsible for developing and improving manufacturing processes by organizing and developing product and manufacturing methods. You will use your technical knowledge and industry expertise to review existing manufacturing processes and plan cost-effective production processes within a business.

Key Responsibilities
  • Develop manufacturing processes for components designed by Mechanical Engineering, using Pro-Engineer CAD/CAM software to create CNC programs, and developing product structure of components for production control.
  • Evaluate manufacturing processes by designing and conducting manufacturing programs, applying knowledge of product design, fabrication, assembly, tooling, and materials, and conferring with equipment vendors and operators.
  • Develop manufacturing processes by studying product requirements, researching, designing, modifying, and testing manufacturing methods and equipment, and conferring with equipment vendors.
  • Improve manufacturing efficiency by analyzing and planning work flow, machine build requirements, and equipment capability.
  • Assure product and process quality by designing testing methods, testing finished-product and process capabilities, establishing standards, and confirming manufacturing processes.
  • Provide manufacturing decision-making information by calculating production, labor, and material costs, reviewing production schedules, and estimating future requirements.
  • Prepare product and process reports by collecting, analyzing, and summarizing information and Nonconformance trends.
  • Provide manufacturing engineering information by answering questions and requests.
  • Maintain product and company reputation by complying with Gleason Business Principles - Processes and Core Behaviors.
  • Keep equipment operational by coordinating maintenance and repair services, following manufacturer's instructions and established procedures, and requesting special service.
  • Maintain product and process data base by writing computer programs and entering data.
  • Complete design and development projects by training and guiding operators.
  • Contribute to team effort by accomplishing related results as needed.
Requirements
  • BS Degree in engineering required, or five years manufacturing process experience will be considered with accompanied Associate Degree.
  • Strong understanding and familiarity with high precision machining and manufacturing processes.
  • Past experience dealing with complexity of components and tolerances.
  • Excellent verbal/written communication and interpersonal skills.
  • Knowledge of CAD processes (CREO) preferred.
  • Experience with ERP (SAP) systems for data analysis and data entry.
  • Substantial understanding of ANSI 14.5M/ASME Y14.5 Geometric Dimension and Tolerance methodologies, as well as the supporting metrology methods and equipment.
  • A strong understanding of raw materials.
  • Knowledge of cutting tools and cutting tool properties.
  • 2 years minimum experience utilizing CAM utilities.
  • Strong mathematical skills - ability to calculate figures and amounts such as discounts, interest, commissions, proportions, percentages, area, circumference, and volume, as well as a fervent aptitude in both trigonometry and geometry.
  • Understanding of P-logic for Renishaw Probing.
  • Past experience of 4 Axis milling and Dynamic offsetting.
  • Experience utilizing FANUC and Mazak control interface desired.
  • Understanding of post-processing.

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