Reliability Engineer

3 days ago

Reston, Virginia, United States NEXPERA Full time
About NEXPERA

NEXPERA is a leading provider of sulfuric acid and potassium hydroxide regeneration services, offering a comprehensive range of products and solutions that optimize processes, minimize environmental impact, and enable our partners to focus on their core operations.

Job Summary

We are seeking a highly skilled Reliability/Maintenance Engineer to join our team at the Morses Mill site in Linden, NJ. As a key member of our operations team, you will be responsible for providing maintenance and reliability engineering support, as well as general operations support.

Key Responsibilities
  • Provide technical expertise on all matters of reliability engineering, assessment, and monitoring for all process equipment.
  • Carry out reliability studies on existing equipment and recommend needed improvements in the areas of equipment philosophies, equipment strategies, equipment improvements, and best practices for asset productivity.
  • Identify, plan, and execute reliability improvement projects and other assigned equipment/site improvement projects while following and completing site Management of Change procedures.
  • Lead the Reliability Program for all equipment, including turbines, pumps, compressors, valves, pressure vessels, heat exchangers, and all other fixed equipment.
  • Lead incident investigations and perform root cause failure analysis for incidents with a suspected Mechanical Integrity/Quality Assurance cause.
  • Evaluate equipment failure modes and utilize engineering experience and training to develop solutions for eliminating/mitigating potential failure.
  • Monitor equipment performance and evaluate equipment history and failure trends to determine sources of poor component performance and implement improvements.
  • Define Condition Monitoring Inspection Requirements and lead the Predictive/Preventative Maintenance Program.
  • Advise and confer with engineers in design review meetings to provide reliability findings and recommendations to maximize equipment reliability.
  • Review engineering specifications/drawings and propose design modifications to improve reliability within cost and other performance requirements.
  • Develop and track site MIQA/Reliability metrics while developing and completing corrective actions for metric improvement.
  • Oversee/interact with maintenance organizations regarding maintenance repairs, repair plans, equipment installation, quality assurance requirements, etc... Performing Field contract administration.
  • Provide initial technical support for operational issues which may lead to coordinating with additional technical resources to develop a resolution for the issue.
  • Assist operations with troubleshooting.
  • Ensure Safety & Environmental compliance of equipment.
  • Lead Minor Capital Projects.
  • Member of site Process Safety Management Committee, with primary focus in Mechanical Integrity (MI) and Quality Assurance (QA). Follow up on action items related to audits and MIQA activities.
Requirements
  • Bachelor's degree (B.S.) in an Engineering Discipline (Mechanical Engineering preferred).
  • Minimum 3 years relative experience working in/on Mechanical Integrity and Quality Assurance programs or in Maintenance Supervision.
  • Minimum 5 years of manufacturing operations/maintenance experience (chemical industry preferred).
Preferred Skills
  • Working knowledge of Process Safety Management (PSM).
  • Knowledge of mechanical and electrical systems, preventive and predictive maintenance technologies, and condition monitoring and fixed time maintenance strategies.
  • Familiarity with Non Destructive Testing methods.
  • Experience working within a Computerized Maintenance Management System (CMMS). SAP Experience is preferred.
  • Willingness to be available and on call 24/7 as needed due to business conditions.
  • Other preferred skills.
  • Familiarity with national standards such as API 510 & 570 & 653, ASME B31.1 & B31.3, NBIC, NACE SP 0294.
  • Familiarity with Non Destructive Testing methods such as Liquid Penetrant Testing (PT), Magnetic Particle Testing (MT), Radiographic Testing (RT), Thermal/Infrared Testing (TIR), Ultrasonic Testing (UT), Vibration Analysis Testing (VA), etc...
  • Familiarity with various welding techniques.
  • Experience working with Highly Hazardous Chemicals/High Hazard Process.
  • Manufacturing experience which includes exposure to Safety, Health, Environment, Quality, Maintenance, and Continuous Improvement systems and tools.
  • Experience in Root Cause Failure Analysis and Incident investigations.
  • Demonstrated collaborative problem-solving, excellent planning, and organizational skills.
  • Strong interpersonal and communication skills and team work.
  • Strong analytical skills.
  • Proactive problem-solving and utilization of data in a timely manner.
  • Individual must possess a Transportation Worker Identification Card (TWIC) or obtain a TWIC once employed.
Work Environment

The work environment will include an office setting and working outside year-round. Willing and able to climb ladders, climb stairs, stoop, bend, kneel, crawl, work from heights, enter confined spaces, stand for long periods of time, able to lift 30 lbs, wear required PPE. Must be clean-shaven and have the ability to wear a full-face respirator.

Travel 10% or less per year to support other NEXPERA sites.

Successful candidates must be able to perform the essential functions of the job with or without accommodation.

Additional information

We are an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran status.

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