Reliability Engineer

3 weeks ago

Irving, Texas, United States Heidelberg Materials US, Inc. Full time
Job Title: Reliability Engineer

We are seeking a highly skilled Reliability Engineer to join our team at Heidelberg Materials US, Inc. in Irving, Texas. As a key member of our Remote Optimization Center (HROC), you will be responsible for providing technical support and expertise in reliability engineering to multiple cement plants within a designated region.

Key Responsibilities:
  • Develop and implement reliability engineering strategies and programs across multiple cement plants to improve equipment performance, increase uptime, and reduce maintenance costs.
  • Apply reliability tools and methodologies to analyze data, identify failure modes, and implement preventive and predictive maintenance techniques.
  • Monitor equipment performance and health using condition monitoring systems, identify potential issues, and develop maintenance plans to ensure equipment reliability and availability.
  • Lead and facilitate root cause analysis investigations for equipment failures, reliability incidents, and recurring issues, and develop corrective actions to improve equipment reliability and performance.
  • Collaborate with plant maintenance teams to optimize maintenance strategies and practices, including preventive and predictive maintenance programs, and analyze maintenance data to recommend improvements to increase efficiency and reduce downtime.
  • Develop and implement effective spare parts management strategies across the plants supported, ensuring identification and availability of critical spare parts, optimizing inventory levels, and minimizing costs.
  • Prepare regular reports on equipment reliability, maintenance performance, and KPIs for regional and plant management review, and conduct data analysis to identify areas for improvement and track reliability trends.
  • Provide training and guidance to plant maintenance personnel on reliability engineering principles, techniques, and best practices, and share knowledge and lessons learned with plant teams to enhance their understanding and competency in reliability engineering.
  • Drive a culture of continuous improvement by actively seeking opportunities to enhance equipment reliability, maintenance practices, and overall plant performance, and initiate and lead improvement projects to implement best practices regionally.
Requirements:
  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, or a related field.
  • Previous experience in reliability engineering within a heavy industrial or continuous manufacturing environment, preferably in cement production.
  • Strong knowledge of reliability engineering principles, tools, and methodologies, including root cause analysis and condition-based maintenance.
  • Proficiency in using condition monitoring techniques and predictive maintenance technologies, and familiarity with computerized maintenance management systems (CMMS) preferably SAP.
  • Excellent analytical and problem-solving skills, with the ability to analyze complex equipment issues and implement effective solutions.
  • Strong project management skills, with the ability to plan, prioritize, and execute multiple tasks concurrently in a remote support role.
  • Excellent communication and interpersonal skills to collaborate effectively with plant teams and stakeholders remotely.
  • Willingness to travel occasionally to the plant and corporate sites supported for inspections, meetings, and project implementation.
What We Offer:
  • Competitive base salary and participation in our annual incentive plan.
  • Competitive benefits program.
  • 401k retirement savings plan with an automatic company contribution as well as matching contributions.

We are an equal opportunity employer and welcome applications from diverse candidates. No search firms please.

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