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Process Engineer

2 months ago

Reston, Virginia, United States Interactive Resources - iR Full time
Job Title: Process Engineer

Job Summary:

We are seeking a highly skilled Process Engineer to join our team at Interactive Resources - iR. As a Process Engineer, you will be responsible for coordinating and executing process improvement projects within our plant to enhance safety, efficiency, uptime, and reliability.

Key Responsibilities:

  • Identify and prioritize opportunities for improvement in quality, uptime, waste, and product portfolio using key performance indicators.
  • Conduct equipment process capability studies and develop action plans to address deficiencies in equipment capabilities.
  • Design, fabricate, and install equipment retrofit/process improvement projects to improve uptime and quality and reduce waste.
  • Prepare, submit, obtain approval, and implement assigned capital projects, managing inside and outside resources for implementation.
  • Prepare and implement Installation and Operational Qualification (IQ/OQ) protocols for new equipment installation validation.
  • Provide technical expertise to production maintenance mechanics in daily activities and help troubleshoot problem areas.
  • Provide technical input for the Preventive Maintenance program for all production equipment.
  • Develop standard operating procedures for equipment and train equipment operators as needed.
  • Act as team leader for cross-functional improvement project teams.
  • Provide technical expertise to production management for equipment evaluation and troubleshooting problem areas.
  • Audit equipment vendors, construction services, and engineering contractors and make recommendations regarding in-house or external work.
  • Prepare equipment specification documents and lead negotiations for new equipment purchases.
  • Provide input for annual capital budget preparation.
  • Develop and maintain engineering drawings.
  • Support manufacturing to ensure minimal equipment downtime.
  • Oversee and manage the monthly project budget for the department.
  • Track key departmental deliverables (downtime, OEE, TPM).
  • Oversee and manage any assigned external facilities or maintenance contracts.
  • Provide strong, positive leadership and supervision to ensure good morale, high productivity, and strong employee development.
  • Assist in the development and execution of preventive and predictive maintenance systems for equipment.
  • Develop alternate sources in addition to using OEM for parts.
  • Assist with the development of the annual capital plan and manage to the annual capital budget.
  • Research and qualify external sources for the purchase and manufacture of external parts and services.

Requirements:

  • 4-year technical degree in mechanical or manufacturing engineering with a specialization in process engineering, equipment design, and fabrication.
  • Minimum of 4-8 years of experience in a manufacturing setting with a packaging and/or injection stretch blow molding specialization.
  • Prior experience working closely with and/or leading maintenance technicians.
  • Strong Project Management skills with experience in the use of Lean Six Sigma tools.
  • Comfortable working the majority of the time on the production floor in a fast-paced manufacturing environment.
  • A background in plastics is strongly preferred.
  • Capital installation and tube manufacturing experience strongly preferred.
  • Demonstrated superior communication, teamwork, and organizational skills.
  • SMRP certification a plus.
  • Strong Interpersonal skills – works well with others in different roles (equipment operators, maintenance technicians, external suppliers, etc.).
  • Strong written and verbal communication skills.
  • Strong commitment to personnel and process safety.
  • Strong overall knowledge of equipment and new technology in industry to maintain production.
  • Must be familiar with CMMS software.