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Senior Mechanical Design Engineer, Geartrain, Drive Systems, Semi

2 months ago

Stanford, California, United States Tesla Full time
About the Role

Tesla is seeking a highly skilled Senior Mechanical Design Engineer to join our Drive Systems Engineering Team. As a key member of this team, you will be responsible for designing, releasing, and launching geartrain components for our vehicle product lines.

Key Responsibilities
  • Develop concepts for geartrain-related components to minimize part count, cost, and complexity in the drive unit.
  • Design and analysis of geartrain components, including rotating shafts, gears, differentials, torque split devices, couplings, and clutches.
  • Design, coordinate, and execute system-level and component-level tests for performance, durability, reliability, and variability.
  • Risk assessment, root cause analysis, and problem resolution for failures of geartrain components in validation tests.
  • Provide technical guidance to cross-functional teams (manufacturing, production, quality, supply chain, and service) through the entire development and life cycle of drive unit products.
  • Work with Suppliers to drive process improvements and product excellence for high-volume contract manufacturing.
  • Collaborate with world-class experts in Firmware, Design, and Test Engineering to develop and bring innovative technologies to mass production.
  • Perform CAE analysis for geartrain components and sub-systems (static, modal, fatigue, topology optimization).
  • Utilize 2D and 3D modeling with CAD software.
  • Mentor entry-level Engineers and Interns in the team.
Requirements
  • Experience in rotating machinery design, analysis, tests, and failure analysis.
  • Understanding of bearings, gears, and gearbox lubrication.
  • Experience with differentials, actuators, clutches, axle disconnect systems, or multi-speed transmissions.
  • Deep understanding of ANSI Y14.5 Geometric Dimensioning and Tolerancing application to part drawings and function.
  • Expertise in 3D modeling within a product development environment, with CATIA preferred.
  • Experience in CAE analysis software packages like Ansys, Abaqus, Hyperworks, and Romax.
  • Experience launching automotive designs from concept through release and production or equivalent experience and exceptional ability.
What We Offer
  • Competitive pay.
  • Aetna PPO and HSA plans.
  • Family-building, fertility, adoption, and surrogacy benefits.
  • Dental and vision plans.
  • Company-paid HSA contribution when enrolled in the High Deductible Aetna medical plan with HSA.
  • Healthcare and Dependent Care Flexible Spending Accounts (FSA).
  • LGBTQ+ care concierge services.
  • 401(k) with employer match, Employee Stock Purchase Plans, and other financial benefits.
  • Company-paid Basic Life, AD&D, short-term, and long-term disability insurance.
  • Employee Assistance Program.
  • Sick and Vacation time (Flex time for salary positions), and Paid Holidays.
  • Back-up childcare and parenting support resources.
  • Voluntary benefits to include: critical illness, hospital indemnity, accident insurance, theft & legal services, and pet insurance.
  • Weight Loss and Tobacco Cessation Programs.
  • Tesla Babies program.
  • Commuter benefits.
  • Employee discounts and perks program.