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Core Engine Calibration Engineer

2 months ago

Chelsea, Michigan, United States Capgemini Full time
Job Summary

We are seeking a highly skilled Core Engine Calibration Engineer to join our team at Capgemini. As a key member of our engineering team, you will be responsible for the calibration and validation of core engine functions, supporting various variants such as BSG, PHEV, and ICE.

Key Responsibilities
  • Commissioning and Support: Collaborate with logistics and test technology teams to ensure operational efficiency KPIs are met, and support the commissioning of test properties (Dynamometers) at client sites.
  • Test Planning and Execution: Create and execute test plans in accordance with calibration processes, ensuring robust calibration development per Calibration Maturity milestones.
  • Post-Processing and Data Analysis: Post-process test data to support calibration development, and collaborate with the calibration team to resolve engineering challenges.
  • Collaboration and Communication: Work closely with the calibration, propulsion system teams, and other stakeholders to support calibration development trips, and create, perform, and adjust test plans to resolve engineering challenges.
  • Software Validation and Support: Support ECM SW validation efforts on HIL, engine dynamometer, and vehicle, and track, escalate, and close identified SW issues.
  • Calibration Maturity and Risk Management: Support tracking, reporting of calibration maturity progress, and risk mitigation steps amongst various stakeholders.
  • Lessons Learned and Process Improvement: Document lessons learned, calibration process improvements, and develop new calibration methodology working with the engineering team.
Requirements
  • Education: Bachelor of Science in Mechanical, Electrical Engineering, or a related degree.
  • Knowledge and Experience: Knowledge of fundamentals of internal combustion engines, core engine calibration, controls algorithm validation, air-flow estimation, emissions calibration, torque estimation, thermal model calibration, and engine rating.
  • Test Property Management: Experience managing engine dynamometer or a similar test property.
  • Interpersonal and Analytical Skills: Excellent interpersonal skills, good leadership qualities, and excellent analytical skills with demonstrated ability to conduct thorough engineering analysis.
  • Communication Skills: Excellent communication skills to effectively communicate engineering progress and escalate any potential technical or timing risks.
Preferred Qualifications
  • Powertrain Systems Engineering Experience: Experience developing engine HW, controls/SW, and calibration.
  • Test Cell Instrumentation Experience: Experience troubleshooting engine dynamometer and test cell instrumentation.
  • Calibration Experience: Drivability and emissions calibration, hybrid powertrain calibration experience.
  • Calibration Management Tools: Knowledge of INCA/AVL CRETA or similar calibration management tools.
  • Data Processing Tools: Knowledge of advanced data processing tools such as MATLAB Simulink.
  • Controls and Software Development: Knowledge of controls, software development, and HIL validation methodology.