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Lead Manufacturing Engineer

2 months ago

Richland Center, Wisconsin, United States Schreiber Foods Full time

Job Category:
Engineering

Job Family:
Operations Engineering

Job Overview:
We are looking for an experienced Senior Manufacturing Engineer to enhance our innovative team.

In this role, you will be instrumental in refining our production methodologies, ensuring the effective and economical manufacturing of our food items.

Your collaboration with various departments, including Production Operations, Quality Assurance, Maintenance, Reliability Engineering, Controls Engineering, Process Excellence, and Supply Chain, will be crucial in promoting continuous enhancements, maintaining product integrity, and boosting overall production efficiency.

Your responsibilities will include optimizing equipment, enhancing process capabilities, conducting FMEA, reducing risks, and working closely with diverse teams.


Key Responsibilities:


Oversee the manufacturing engineering initiatives for a specific product category by working collaboratively across the organization and within the engineering framework.

Take an active role in developing and implementing engineering strategies focused on capability, capacity, and optimization that align with the company's objectives.
Guide, mentor, and train manufacturing engineers in mastering the essential manufacturing engineering tools, methodologies, and skills.
Assess current manufacturing processes and pinpoint areas for enhancement in efficiency, productivity, process capability, risk, and cost reduction.

Design and execute improvements to increase yield, minimize waste, enhance throughput, improve cycle times, reduce bottlenecks, and streamline operations while strictly adhering to food safety and quality standards.

Work alongside Process Excellence and Data Science/Analytics teams to utilize data for process optimization.
Collaborate cross-functionally to transition new products from concept to production, ensuring smooth integration into existing manufacturing processes.
Partner with Maintenance and Reliability Engineering to guarantee equipment uptime and reliability while integrating predictive maintenance strategies. Collaborate with Maintenance and Reliability Engineering for long-term solutions.

Lead or assist in the development of new equipment installations or modifications, focusing on maximizing output, minimizing downtime, and mitigating operational risks.

Employ data analysis and statistical techniques to identify bottlenecks, process variability, and areas for improvement in production workflows.

Implement data-driven solutions to enhance overall efficiency while reducing operational risks and working with Process Excellence and Data Science to refine analytics models.

Conduct Failure Modes and Effects Analysis (FMEA) to proactively identify potential failure points, risks, and weaknesses in processes and equipment.

Formulate strategies to minimize operational risks and improve process reliability, collaborating closely with Reliability Engineering.
Define and manage manufacturing process control plans. Establish in-process measurement systems. Complete GR&R activities to ensure effectiveness. Set up process monitoring and trending, including SPC of critical parameters.

Perform process capability studies to forecast manufacturing process trends to meet customer specifications and create stability in daily operations.

Work collaboratively to troubleshoot manufacturing challenges, identify root causes, and implement corrective and preventive measures to avoid recurrence.

Engage in the selection and evaluation of equipment, tools, and materials to ensure optimal performance and cost-effectiveness, with a specific focus on enhancing productivity and minimizing operational risks.

Collaborate with Controls Engineering for advanced automation solutions.

Support the Process Excellence Engineering team in promoting Lean, Six Sigma, and other continuous improvement methodologies to drive efficiency gains and elevate overall operational excellence.

Assist in training and mentoring teams in these methodologies to foster a culture of continuous improvement, process optimization, and risk mitigation.

Work closely with the Quality Assurance team to ensure compliance with regulatory standards and maintain product quality and safety, with a strong emphasis on minimizing operational risks.

Collaborate with this team to enhance quality control processes.
Work with Controls Engineering to optimize and leverage automation and digitalization.
Maintain accurate documentation, including process manuals, standard operating procedures, and equipment specifications, with a focus on improving documentation practices.
In collaboration with the leadership team, ensure compliance with Food Safety and Food Quality Plans, in addition to customer requirements. Interpret and communicate customer requirements to production and/or support teams.

Establish and audit PCPs, CCPs, and Standard Operating Procedures to define and monitor processes, ensuring customer requirements are met.

Review incidents where procedures are not followed and determine appropriate corrective actions for partners failing to adhere to standard procedures.


Qualifications:
Bachelor's degree in Engineering or Engineering Technology (Mechanical, Manufacturing, Industrial, Electrical, Chemical, or any related engineering field). A Master's degree is a plus but not mandatory.
8+ years of engineering experience
Experience in the food industry or a related field is advantageous but not essential.

A solid understanding of food safety regulations and quality management systems (e.g., HACCP, GMP, FDA) or the ability to learn this area is required.

Project management experience is a plus.
A collaborative approach and excellent communication skills to work effectively with cross-functional teams.
Willingness to travel approximately 10%

Benefits:
Eligible partners will receive support for childcare costs, retirement benefits through an Employee Stock Ownership Plan (ESOP), and additional contributions towards retirement savings.

Incentive pay opportunities based on company performance, health savings account contributions, and reimbursement for fitness-related expenses are also available.

We offer professional development opportunities relevant to your role, including tuition reimbursement for further education.
Access to comprehensive medical, dental, and vision benefits starting from day one, along with mental health support services.
Experience a supportive culture through our Partners Helping Partners program, which is organized by employees to assist colleagues in need.
Schreiber Foods is an Equal Opportunity Employer, ensuring that all qualified applicants receive consideration for employment without discrimination.