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Process Engineer

1 month ago

Lewisburg, Kentucky, United States Walker Die Casting Full time
Job Title: Process Engineer

Join Walker Die Casting as a Process Engineer and play a key role in driving progress in our manufacturing operations. As a Process Engineer, you will lead multiple programs, develop, implement, and improve processes using Lean Manufacturing and Six Sigma techniques.

Key Responsibilities:
  • Develop and implement process control documents to support all production functions.
  • Deploy established documents to ensure consistent, reliable, and high-quality product within economic constraints.
  • Perform time studies to establish process baselines to balance workloads.
  • Lead/participate in lean/six sigma process improvement initiatives, Kaizen events, and Value Stream Mapping.
  • Support manufacturing operations with regards to device failure validation, root cause analysis, corrective action implementation.
  • Analyze production data and interpret results to direct Lean improvement initiatives.
  • Design and develop fixturing/tooling to drive process efficiencies.
  • Process/manufacturing facility layout designs to maximize throughput, yields, and quality.
  • Perform root cause failure analysis on field failures (returns) and repair process failures.
  • Identify and report deficiencies and potential improvements to the department supervisor.
  • Lead analytical troubleshooting & problem solving. Coach and train others on these as well.
  • Collaborate with plant and leadership team, customers, suppliers, and production floor personnel to identify and facilitate projects to improve key performance indicators (KPIs).
  • Testing Responsibilities, setting up of parameters with SPC (Statistical Process Control).
  • Identify and resolve manufacturing problems while maintaining quality standards through engineering methodology, data collection, and analysis of statistical metrics.
  • Interface with customers, technicians, production personnel, and support staff.
  • Participate in continuous improvement training and activities such as Kaizen and 5S teams.
  • Continuously improve manual and automated production processes.
  • Develop, document, maintain, and standardize production floor processes and procedures to facilitate production.
Requirements:
  • Actively identify & pursue process improvement initiatives resulting in decreased CPU.
  • Identify and report deficiencies and potential improvements to the department Supervisor.
  • Perform root cause failure analysis on field failures (returns) and repair process failures.
  • Ability to multitask in a fast-paced, dynamic assembly and logistics environment.
  • Bachelor's degree preferred but not required in Industrial/Manufacturing/Mechanical/Mechatronics Engineering or 5+ years of active experience in process engineering activities, preferably in die casting.
  • Work from complex schematic, layouts, and diagrams.
  • Experience with Minitab, Visio, Adobe Pro, AutoCAD, and/or LabView preferred but not required.
Location:

Lewisburg, TN

Allison Transmission is an equal opportunity employer. We have opportunities for all qualified applicants regardless of age, race, color, sex, religion, creed, national origin, disability, sexual orientation, gender identity/expression, or veteran status.

If you are an individual with a disability or a disabled veteran requiring assistance and/or reasonable accommodations reviewing any of the careers information, please contact us at ati+.

Please note that Allison Transmission will make an offer of employment only to individuals who have applied for a position using our official application.

Be on alert for possible fraudulent offers of employment. Allison Transmission will not solicit money or banking information from applicants.