Senior Process Development Leader

3 weeks ago


Eagan, Minnesota, United States BELL INTERNATIONAL LABORATORIES, INC. Full time
Job Description:

Bell International Laboratories, Inc. is seeking a highly skilled Senior Process Development Leader to join our team. In this role, you will lead the development, optimization, and scale-up of manufacturing processes for personal care and Over-the-Counter (OTC) products, with a focus on sunscreens and skincare formulations. The ideal candidate will have a strong technical background in chemical engineering, process design, and continuous improvement to ensure efficient, safe, and high-quality production of a diverse range of products.

Responsibilities:
• Design, develop, and optimize scalable manufacturing processes for personal care and OTC products, ensuring compliance with cGMP and FDA regulations.
• Develop robust process documentation including Process Flow Diagrams (PFDs), Standard Operating Procedures (SOPs), and Work Instructions.
• Evaluate and optimize mixing, blending, emulsification, and filling processes for a variety of skincare and sunscreen formulations.

New Product Introduction (NPI):
• Collaborate closely with R&D teams to ensure seamless scale-up from bench-scale to full-scale production.
• Conduct process trials, validation runs, and pilot batches to establish reliable manufacturing processes for new formulations.
• Lead the technical transfer of new products to production and provide technical support for troubleshooting.

Process Improvement:
• Identify opportunities for process improvements to enhance efficiency, yield, and product quality while reducing costs.
• Utilize Lean Manufacturing, Six Sigma, and other problem-solving methodologies to identify root causes and implement corrective actions.
• Implement automation and control strategies to enhance process capability and reduce variability.

Project Management:
• Lead and manage multiple engineering projects simultaneously, ensuring on-time and within-budget completion.
• Prepare and present technical reports, project updates, and process performance metrics to senior management.

Compliance & Quality:
• Ensure processes comply with regulatory requirements (e.g., FDA, OTC monographs) and internal quality standards.
• Support quality assurance initiatives by conducting risk assessments, participating in audits, and implementing corrective actions as necessary.

Equipment & Facility Support:
• Provide engineering support for the selection, installation, and qualification of manufacturing equipment.
• Oversee the development and maintenance of process control systems and work with the maintenance team to ensure optimal equipment performance.

About Us:
Bell International Laboratories, Inc. offers a competitive salary of $120,000 - $150,000 per year, depending on experience.

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