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Manufacturing Engineer
2 months ago
The renowned Cell Manufacturing Engineering team at Tesla is seeking a driven Manufacturing Engineer specializing in laser welding technologies for an innovative project. This role requires an individual who is either already an expert or is eager to become one in laser welding applications, contributing to the design, development, commissioning, and scaling of high-speed automated systems. Collaboration within a cross-functional team will be essential to test, validate, and implement process and product design modifications.
The battery cell serves as a vital element in Tesla's vehicles and energy storage solutions, providing an opportunity to significantly impact our offerings. The work environment is dynamic, fast-paced, and highly stimulating. The ideal candidate should be prepared to challenge themselves while joining a team of motivated and capable individuals dedicated to turning extraordinary ideas into reality.
Key Responsibilities
- Lead the design, development, commissioning, and scaling of manufacturing systems, particularly laser welding technologies, ensuring they are validated with statistically sound data sets and workflows.
- Collaborate as the equipment authority to guarantee that production lines operate safely and efficiently, yielding high-quality components.
- Take ownership as the subject matter expert to enhance equipment-related processes, including detailed troubleshooting and root cause analysis.
- Facilitate manufacturing scaling by assessing baseline performance and enhancing the efficiency of laser welding systems, ensuring production lines achieve operational efficiency goals.
- Diagnose and rectify processes using PLC, HMI, or tool management software, implementing necessary changes and enhancements.
- Create training materials, maintenance schedules, and relevant documentation for effective equipment lifecycle management.
- Champion safety and ergonomic enhancements to production machinery, ensuring compliance with regulations and best practices.
- Identify critical spare parts for equipment and ensure adequate inventory to prevent prolonged downtime.
- Guide and mentor third-party machine/automation suppliers and/or Tesla's internal machine assembly team; engage in supplier/internal equipment Factory Acceptance Testing (FAT) and Site Acceptance Testing (SAT).
- Develop and oversee Failure Mode and Effects Analysis (FMEA) and risk assessments to prioritize equipment improvement initiatives and establish effective repair strategies.
- Bachelor's degree in Mechanical, Mechatronics Engineering, or a related field, with 3 to 5 years of relevant experience in a high-volume manufacturing setting, or equivalent experience.
- Proficient in equipment utilizing laser welding, materials, and vision systems. Strong hands-on experience in pilot and high-volume manufacturing, including practical knowledge in selecting related hardware and software.
- Proven experience in resolving complex automation and software system challenges with limited documentation, building process expertise, and initiating improvement projects.
- Solid understanding of engineering principles and the ability to apply them to manufacturing process development.
- Structured thinking and problem-solving skills, demonstrated through various root cause analyses using a data-driven approach; familiarity with statistical software (JMP) is a plus.
- Experience in 3D CAD design for production equipment, including layout creation/validation, tooling drawings, and pneumatic and electrical schematics. Knowledge of PLC programming is advantageous.
- Willingness to travel domestically and internationally as needed; familiarity with Battery Cell technology is a plus.
As a full-time Tesla employee, you will be eligible for a comprehensive benefits package from day one, including:
- Multiple medical plan options with $0 payroll deduction.
- Family-building, fertility, adoption, and surrogacy benefits.
- Dental and vision plans with options requiring no paycheck contribution.
- Company-paid contributions to Health Savings Accounts for eligible medical plans.
- Flexible Spending Accounts for healthcare and dependent care.
- 401(k) with employer matching, Employee Stock Purchase Plans, and other financial benefits.
- Company-paid life insurance and disability coverage.
- Employee Assistance Program and generous sick and vacation time.
- Back-up childcare and parenting support resources.
- Voluntary benefits, including critical illness and accident insurance.
- Employee discounts and perks program.
