Maintenance Director

4 weeks ago

Monroe, North Carolina, United States Consolidated Metco Full time
Job Summary

This role oversees the maintenance department, ensuring equipment meets safety, quality, and reliability standards. The ideal candidate will provide leadership, vision, and guidance to the operations, maintenance, and manufacturing support services functions.

Key Responsibilities
  • Lead a team to ensure equipment meets ConMet standards for safety, quality, and reliability.
  • Provide oversight of staff, including input on selection, counseling, annual reviews, and recognition.
  • Establish a "Safety First" culture on the site and improve safety performance.
  • Monitor work order data to ensure compliance with established KPIs.
  • Manage operations, maintenance, and capital improvements of all Life Safety, Mechanical, Electrical, Plumbing, HVAC, Security systems.
  • Analyze equipment downtime ramifications and develop Emergency Response Action Plans.
  • Provide overall facility services in accordance with accounts' standard processes and procedures.
  • Ensure compliance with portfolio-wide initiatives and required local, state, and federal laws and regulations.
  • Effectively manage the training and development of skills, knowledge, and abilities within the department.
  • Efficiently manage operating budget while focusing on optimization and reduction of plant costs.
  • Oversee the preparation of capital budget compilation, maintenance, and reporting.
  • Provide project management direction to ensure projects are completed on time and within budget.
  • Oversee the troubleshooting of technical problems in the plant and provide direction as required.
  • Oversee the coordination of technical projects with suppliers, engineering firms, manufacturers, contractors, and all departments within the company.
  • Initiate, implement, and manage the plant maintenance program based on best practices in the industry.
  • Monitor the use and inventories of spare parts, maintenance supplies, and equipment and initiate reordering when necessary.
  • Prepare reports, analyze data, and make recommendations for improving plant operations and solving maintenance-related problems.
  • Maintain and update operating and training manuals for the maintenance department.
  • Track, analyze, and improve key maintenance parameters such as maintenance cost, PM compliance, schedule compliance, etc.
  • Assist in ensuring all equipment is safe for employees to operate and replace or repair inoperative machine guards or malfunctioned equipment.
  • Lead and support the implementation and upkeep of our asset management system, including maintenance work orders and critical parts for repair of key equipment.
  • File documentation to verify PM has been performed to ISO/TS specifications and abide by ConMet quality policy with reference to ISO/TS work instructions.
  • Fill out work orders and assist equipment vendors on-site as needed.
  • Submit requisitions to the Purchasing Department for specialized repairs and new parts.
  • Conduct safety meetings and perform monthly safety checks to stay in compliance with the ConMet safety program.
  • Assist in training of employees in production and safety.
  • Assist in applying all federal regulations that would influence ConMet with safety and environmental issues.
  • Assist in OSHA, EPA, and other government-regulated inspections.
Requirements
  • High school diploma or general education degree (GED); 5+ years of maintenance work experience and/or skilled trade leadership in a heavy-duty manufacturing environment.
  • Ability to work in a highly responsive manner and ensure production schedules are met.
  • Ability to interpret electrical schematics and other technical drawings in a problem-solving context.
  • Ability to lead a group while under the pressures of a production schedule, directing others through instruction and by example.
  • Willingness to support maintenance activities on other shifts and on weekends as production schedules require.
  • Ability to communicate on a technical level to vendors over the phone, by email, and in person.
  • Knowledge of safety and federal regulations to ensure compliance in existing operations and new upcoming projects.
  • Visual acuity necessary for detailed part inspection.
  • Forklift license is beneficial but not required.
Working Relations
  • Operations Manager
  • Maintenance Technicians
  • Engineering
Environmental & Physical Demands
  • Occupational noise exposure is high during performance of most required duties. Adequate hearing protection is provided and always required.
  • Occupational exposure to fumes and dust is regularly encountered. Personal Protective Equipment including safety glasses and steel-toed, industrial footwear is always required.
  • Some duties require reaching and lifting of objects up to 50 lbs. and occasionally up to 60 lbs.
  • The work environment characteristics described here are representative of those an employee encounters while performing the essential functions of this job.
  • Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.

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