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Instrumentation Engineer
2 months ago
We are seeking a highly skilled Process Control Specialist to join our team at JM Huber Corporation. The successful candidate will be responsible for providing process control and instrumentation support to achieve and sustain reliable equipment operation, improve capacity and efficiency through process control optimization, and maintain the process control infrastructure.
Key Responsibilities- Work with plant personnel to troubleshoot process control issues and optimize existing process control logic.
- Support the Project Engineers in justifying, planning, or directing contractor-related activities.
- Evaluate new process control technologies and supervise controls tasks conducted by employees, including training and corrective action.
- Assist with planning and scheduling of all Process Control or Instrumentation type activities and participate in the maintenance scheduling meeting.
- Track all parts inventory and maintain min/max levels.
- Develop and implement process development activities, including creation/modification of process, flow diagrams, piping and instrument diagrams, equipment specs, control logic, etc.
- Program PLC and DCS changes and new installations, and modify plant process control systems.
- Install and commission field instrumentation to acquire process data and trending for analysis/process troubleshooting.
- Support manufacturing and operations in issues of process control and technical problem solving.
- Maintain company-required performance and maintenance records for identified equipment.
- Develop and maintain calibration and records program for process instrumentation, scales, and product test equipment.
- Assist, facilitate, and develop training for maintenance and other technical level employees.
- Troubleshoot and direct repairs for electronic equipment, including programmable and numeral controls, power supplies, drives, gauges, and test equipment.
- Assist maintenance personnel with technical troubleshooting.
- Support preventive maintenance functions as directed.
- Maintain and support the process data historian.
- Actively participate and support Bauxite Operational Excellence opportunities.
- Access software and set passwords.
- Make logic changes for improved process control as determined by management or as approved through the management of change process.
- Install and configure new instrument/electrical and controls hardware.
- Program and tune control loops in the control builder application software.
- Set up quick builder points for information exchange with the modicon system.
- Other duties as assigned.
- Work with Engineers, Contractors, Vendors, and Consultants to plan, install, upgrade, remove, or recondition equipment or systems.
- Keep electrical/instrumentation drawings up to date.
- Assist with selection of Electrical Engineers, Contractors, Vendors, and Consultants.
- Participate and execute changes per the management of change process as it relates to instrumentation and controls.
- Provide necessary tools, materials, and spare parts that are required to complete daily assigned tasks.
- Attend daily production meetings and help to coordinate instrumentation tasks to meet daily production needs. Participate in maintenance planning meeting to establish equipment downtime requirements, PMs, and communicate status of active maintenance jobs.
- Ensure that labor cost is distributed to the proper charge numbers and employee exceptions are cleared in the payroll system.
- A bachelor's degree in a related field is preferred.
- Minimum five years of experience in instrumentation, electronic, electrical, and mechanical systems specification and installation; and the maintenance of these systems.
- High School Diploma/GED is required.
- Thorough knowledge of process control and instrumentation theories and principles, writing specifications, local and national codes, and properties of various materials, and principles of operation of electronic equipment.
- To perform this job successfully, an individual should have knowledge of and ability to use Internet software, manufacturing software, spreadsheet software, word processing software, and knowledge of Oracle (or similar software).