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Process Optimization Specialist

1 month ago

Mooresville, North Carolina, United States Berry Global Full time
About Berry Global

Berry Global is a leading provider of innovative packaging and engineered products that make life better for people and the planet. With a global presence and a commitment to sustainability, we partner with customers to develop, design, and manufacture innovative products that meet their needs.

Job Summary

We are seeking a highly skilled Process Engineer to join our team. The successful candidate will be responsible for driving continuous improvement in asset productivity and quality through improved process control and capability. This role will also involve leading efforts to troubleshoot quality, material, and process problems, and driving improved process control through SOP, material, equipment, and skill development.

Key Responsibilities
  • Develop and implement process improvements to increase productivity and quality
  • Lead efforts to troubleshoot quality, material, and process problems
  • Drive improved process control through SOP, material, equipment, and skill development
  • Ensure all tasks are performed in a safe manner and compliance with all safety policies and procedures
  • Maintain ISO compliant process and quality records
  • Regularly interact with frontline leaders and production employees to provide direction and leadership
  • Provide technical expertise to Engineering, Operations, Logistics, Product Development, and Quality to support and improve plant performance
  • Plan, execute, and document trial results for process and product development
  • Provide support in developing specifications for new products
  • Responsible for the daily monitoring and troubleshooting for quality and production
  • Partner with maintenance to improve machine reliability
  • Develop and lead assigned projects from start to completion
  • Develop and lead improvement programs around quality, process capability, and yield reduction
  • Responsible for determining process and machine capabilities and continuous improvement programs through the use of statistical methods
  • Regularly interface with customers and vendors
  • Provide support for investigations into customer complaints and developing corrective action
  • Responsible for working with raw material and process equipment suppliers to qualify new materials for new products, increasing efficiencies and/or reducing cost
  • Utilize process control methodology (Six Sigma, SPC, Designed Experiments, etc...) to solve problems and improve process control and capability
  • Serve as a resource on plant technologies, control systems, and raw materials
  • Initiate and assist with implementation of process control improvements using DMAIC planning process
  • Initiate plans and processes to minimize manufacturing costs through effective utilization of processes and equipment
  • Participate in long-term strategic planning involving the optimum utilization of Berry assets
  • Serve as a resource on manufacturing technologies, control systems, and process control
  • Manage process change through use of designed experiments
  • Lead process changes and maintain FMEA's for all assets
  • Ensure consistency of processes across all assets and shifts
  • Initiate and lead process improvements
  • Track improvement through use of Hoshin, Kaizen, and other approved methodologies
  • Ensure maintenance of asset SOP's and work instructions
Requirements
  • Bachelor's Degree in Engineering Field
  • Minimum of 3 years in process engineering or related field preferred with experience in extrusion or textiles preferred
  • Six Sigma Green or Black Belt preferred
  • Works independently and has the ability to prioritize and multi-task
  • Demonstrated meeting facilitation skills
  • Ability to travel required (10-30%)

Berry Global is an Equal Opportunity Employer and does not discriminate against any employee or applicant for employment because of race, color, sex, age, national origin, religion, sexual orientation, gender identity, status as a veteran, and basis of disability or any other federal, state, or local protected class.