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Process Engineer
2 months ago
Plasma International is seeking a highly motivated Process Engineer to join our Electrode Coating team in Northern California. As a subject matter expert, you will analyze and map our current processes to identify areas for improvement, collaborate with project teams to develop new solutions, oversee the implementation process changes, and test them to ensure efficiency.
Key Responsibilities- Provide daily technical support on the operation of Wildcat electrode coating team
- Provide technical guidance for all aspects of a coating operation, including slurry mixing, electrode coating, drying, calendaring, and quality control checking
- Lead the efforts on documentation of all work procedures and ensure they are followed by technicians
- Analyze, map, and evaluate existing processes to ensure they meet specified regulations, including health and safety
- Troubleshoot existing processes and equipment to produce products according to specifications
- Investigate and troubleshoot problems with processes, procedures, and operations
- Collect and analyze data, prepare reports, and contribute to coating process continuous improvement projects
- Research, design, and develop processes to optimize productivity and workflow
- Collect and analyze the mixing and coating process parameter impacts on electrode quality and performance
- Optimize the slurry mixing process from small-scale to pilot-scale equipment, ensuring good transferability when scaling up
- Lead the process development on roll-to-roll slot die coating of battery electrodes to meet diversified electrode requests from internal and external customers
- Demonstrated comprehensive understanding of slurry formulation and mixing processes
- Enriched experience on roll-to-roll slot die coating (Delta Modtech / Frontier)
- Excellent communication and interpersonal skills
- Experience with structured problem-solving and analytical skills
- Ability to thrive in a multi-tasking, fast-paced environment
- Experience with continuous improvement environments and optimization of manufacturing processes with an emphasis on safety and product quality
- Strong understanding of safety and thermochemical measurements, testing, fabrication, and process optimization
- A blend of mechanical and analytical expertise to design tools and manufacturing processes that meet demand and quality
- Bachelor's degree in engineering, electrical engineering, industrial engineering, mechanical engineering, or a related field
- 5+ years of hands-on experience in lithium-ion battery electrode wet coating processes, particularly on slot die coating technologies and corresponding slurry making and mixing processes
