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Lead Automation Systems Engineer

2 months ago


Waukesha, Wisconsin, United States Codeworks L.L.C Full time
Job Overview

Codeworks L.L.C is a prominent IT Services provider, recognized for our unwavering dedication to excellence and robust client partnerships. We are seeking a Senior Controls Engineer to join a reputable organization known for its exceptional workplace culture. This position operates on a hybrid model, requiring presence at the headquarters.

Key Responsibilities
  1. Design and implement automated and semi-automated control systems, applying sound engineering principles and advanced technologies.
  2. Develop PLC programming that interfaces with various subsystems, including conveyors, robotics, Manufacturing Execution Systems (MES), machine vision, and third-party equipment.
  3. Conduct research and development on innovative technologies to address complex automation challenges, directly influencing product quality and delivery.
  4. Assess legacy control systems, devise remediation strategies, and execute upgrades in alignment with established plans.
  5. Utilize leadership skills to guide and mentor automation suppliers, spearhead internal projects, and serve as a technical resource for engineering teams.
Essential Duties
  • Enhance processes through theoretical and practical engineering applications.
  • Establish factory-level and machine-level control standards for internal and external teams.
  • Act as the corporate Subject Matter Expert (SME) for control systems programming, focusing on organized, maintainable, and reusable PLC ladder logic.
  • Implement compliant safety systems for safeguarding high-volume manufacturing equipment.
  • Create user-friendly HMI interfaces for complex machinery, ensuring effective troubleshooting feedback.
  • Collaborate with IT to integrate manufacturing assets into the enterprise network.
  • Stay updated on technical trends and incorporate relevant advancements into projects.
  • Manage RFQ/RFP processes, facilitating cross-functional reviews and engaging suppliers for equipment design evaluations.
  • Travel to supplier locations for equipment qualification and acceptance testing.
  • Occasional travel to client sites for support as necessary.
QualificationsMinimum Requirements
  • Bachelor's degree in Engineering, Computer Science, or a related field.
  • Over 7 years of experience with Rockwell Logix.
Preferred Qualifications
  • Expertise in designing, programming, and validating controls for high-volume automated processes using Rockwell Logix and GE RXi platforms.
  • Experience in designing control hardware and understanding Industrial Communication Protocols.
  • Proficiency in creating technical specifications for automated equipment and conducting failure analysis.
  • Knowledge of machine safety circuit design and safety PLC programming.
  • Familiarity with software and SCADA platforms supporting Industry 4.0 initiatives.
  • Experience with IoT platform integration and familiarity with SQL and Python/Java is advantageous.
  • Strong communication skills in a global environment.
  • Previous experience with ERP systems is a plus.
  • Experience with Fanuc robotics is beneficial.
Skills and Abilities
  • Ability to work independently with minimal guidance on complex technical issues.
  • In-depth knowledge and expertise in relevant fields.
  • Utilization of best practices to enhance products and services.
  • Strong analytical and problem-solving skills.
  • Effective time management and prioritization abilities.
  • Capability to tackle complex challenges with innovative solutions.
  • Strong decision-making skills and the ability to represent a stable career level.