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Lead Systems Engineer

2 months ago

Madison, Wisconsin, United States Sterling Kohler Full time
Position: Lead Systems Engineer, Valving and Systems

Work Mode:
Hybrid

Overview:
The primary focus of the Lead Systems Engineer – Valving & Systems role is to spearhead the development of cutting-edge consumer products within a dynamic and collaborative cross-functional team environment.

The Lead Systems Engineer is expected to merge exceptional technical expertise with a collaborative spirit, innovative thinking, and business acumen to guide complex system products from the conceptual phase to full-scale production.


Key Responsibilities:
  • Employ creative problem-solving techniques to engineer innovative, cost-efficient, and functional faucet products that resonate with customers and embody the Sterling Kohler brand.
  • Foster a positive collaborative atmosphere while working alongside cross-functional teams, including marketing, program management, industrial design, and manufacturing operations, to ensure timely and budget-conscious product delivery.
  • Exhibit a passion for innovation and continuously seek opportunities to develop transformative products.
  • Demonstrate proven experience in systems engineering integration.
  • Preferred candidates will have a background in electromechanical systems, integrating pumping, valving, heating, refrigeration technologies, and electronics prototyping (e.g., Arduino, Breadboard).
  • Utilize a comprehensive understanding of materials and manufacturing processes, including casting, forging, stamping, injection molding, welding, tube bending, and hydroforming.
  • Contribute to and leverage a diverse, global engineering organization.

What You Will Be Doing:
Create:
  • Collaborate with Product Marketing and Industrial Design to establish product specifications informed by consumer research, market insights, and sales feedback.
  • Define system-level requirements for a complex product family and work closely with internal or external engineers on subsystem component design and integration.
  • Analyze consumer behaviors and competitive products to devise solutions that deliver innovative and enhanced value to customers.
  • Conduct high-level feasibility assessments on initial product concepts.

Refine:
  • Coordinate concept development across mechanical, electrical, and software teams across multiple global regions.
  • Own technical requirements and oversee engineering execution.
  • Act as the primary engineering liaison with the cross-functional team and leadership.
  • Ensure the application of best practices to understand and optimize system design through FEA, CFD, and Design of Experiments.
  • Develop and refine concepts utilizing 3D modeling software (Creo), FEA, and CFD.
  • Employ tools such as DFMEA and engineering design critiques to identify and mitigate high-risk failure modes.
  • Leverage our advanced on-site prototyping and testing facilities to create physical prototypes that validate product features.
  • Collaborate with our internal manufacturing team and suppliers to balance cost, performance, quality, and project timelines.
  • Validate product value through consumer and/or human experience research.

Implement:
  • Perform engineering calculations, tolerance stacks, and develop detailed technical drawings, adhering to engineering standards and GD&T.
  • Optimize designs using DfM (Design for Manufacturing) principles to ensure reliable, stable, and efficient mass production.
  • Ensure regulatory compliance through comprehensive product verification test planning.
  • Support manufacturing ramp-up by providing on-site feedback during pre-production builds.

Qualifications:
  • Bachelor's degree in mechanical engineering from an ABET-accredited program.
  • A minimum of 4 years of mechanical engineering experience, including collaboration with electronics engineering for electromechanical systems.
  • Proficient in CAD modeling.
  • Hands-on fabrication and prototyping skills.
  • Willingness to travel internationally and domestically as required.

Compensation:
The salary range for this position is competitive and commensurate with experience and qualifications. Available benefits include medical, dental, vision, and 401k.

Why Choose Sterling Kohler?
At Sterling Kohler, we empower each associate to #BecomeMoreAtKohler with a comprehensive total rewards package designed to support your health and well-being, alongside opportunities for career growth and development within a diverse and inclusive workplace. Our strong culture of innovation drives meaningful change in our mission to help people live gracious, healthy, and sustainable lives.