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Quality Assurance Technician

2 months ago

Vandalia, Ohio, United States Alpla Inc. Full time
Company Overview:

ALPLA Inc. is a renowned family-owned enterprise dedicated to creating innovative and customized recycled packaging solutions for leading brands across various industries. We prioritize our employees' well-being, professional development, competitive compensation, and sustainable practices.

What We Offer:
  • Comprehensive Health and Wellness Benefits
  • Childcare Support Programs
  • Dependent Care Savings Initiatives
  • Employee Recognition and Advancement Opportunities
  • 401K Retirement Plan with Competitive Matching
  • Medical, Dental, and Vision Coverage
  • Tuition Reimbursement and Educational Assistance
  • Life Insurance and Short/Long Term Disability Coverage
  • Paid Time Off and Holidays
Key Responsibilities:

Quality Management System:
  • Assist in ensuring adherence to ISO 9001 and FSSC 22000 standards across all facilities.
  • Participate in hazard analysis and the HACCP program for food safety.
  • Facilitate and complete internal, customer, and external audits.
Measurement and Testing:
  • Collaborate with plants to enhance laboratory and inline measurement systems.
  • Provide training to plant staff on testing methodologies.
  • Maintain calibration standards for all quality-related instruments.
  • Oversee daily checks of SPC data entry by machine operators.
Mold Qualification:
  • Support plants in mold qualification and verification during production.
Quality Issue Management:
  • Assist in analyzing trends related to quality issues.
  • Review customer scorecards and help implement necessary improvements.
  • Work with production teams to optimize process settings for compliance with specifications.
Continuous Improvement Initiatives:
  • Lead and participate in quality improvement projects within the department.
  • Implement the NEXT global continuous improvement program at the plant level.
Documentation Management:
  • Assist in maintaining documentation control and repositories, including customer specifications.
  • Optimize the quality documentation system.
  • Review plant data reports for accuracy and reliability, identifying areas for improvement.
  • Oversee the Root Cause Analysis process, collaborating with relevant departments for corrective actions.
  • Promote a culture of quality throughout the organization.
Physical Requirements:

The physical demands of this role require regular standing, walking, reaching, and occasional climbing. Employees must be able to use their hands for handling and feel, as well as perform tasks that may involve stooping, kneeling, or crouching. Safety and environmental responsibility are paramount, and adherence to all company policies and safety standards is required.

ALPLA Inc. is committed to equal employment opportunities and fosters a work environment free from discrimination and harassment of any kind.

Qualifications:

Education and Experience:
  • Bachelor's degree in Industrial Engineering or related field, with 1-2 years of relevant experience or recent graduates welcome.
  • Experience in high-volume manufacturing or laboratory settings is preferred.
  • Familiarity with quality assurance practices is beneficial.
  • Experience with laboratory testing equipment is a plus.
  • Strong statistical knowledge; Six Sigma Green Belt certification is desirable.
  • Project management experience is an advantage.
Skills:
  • Proficiency in computer applications (Excel, Access, PowerPoint, Word, SPC, MiniTab).
  • Ability to collaborate effectively with various departments and lead small teams.
  • Excellent organizational skills and the ability to manage multiple tasks.