Process Control Engineer

4 weeks ago


San Francisco, California, United States MP Mine Operations LLC Full time
Job Title: Process Control Engineer - Night Shift

MP Materials is seeking a highly skilled Process Control Engineer to join our team on a night shift schedule. As a Process Control Engineer, you will play a critical role in supporting current plant operations, participating in capital projects, and designing and commissioning new facilities.

Key Responsibilities:
  • Support plant operations by working within the PLC/SCADA environment
  • Update and develop new graphics within the SCADA GE iFix HMI
  • Program ladder logic, function block, and structured text in RSLogix
  • Generate new equipment tag IDs within OSI-Soft PI
  • Support Ethernet-based network infrastructure
  • Troubleshoot and install actuated valves, instruments, and process equipment
  • Drawing generation and oversight of new construction
  • Follow design, project management, and document control standards
  • Design and specify new control and instrumentation systems
  • Develop project scopes and maintain proper communications, schedule, and budget tracking
  • Design proper control schemes and strategies, working with process engineers to understand plant operation requirements
  • Program PLC logic and graphical HMI software
  • Troubleshoot instrumentation and control system problems and resolve by modification or replacement
  • Manage the PI data historian tag list, graphical displays, and reporting
  • Assist instrument techs in troubleshooting and setup of equipment
  • Create and maintain process documentation
  • Maintain I/O lists, control specification documents, and instrumentation data sheets
  • Create and maintain control documents, P&IDs, process control procedures, design basis procedures, data sheets, I/O lists, etc.
  • Provide technical training and supervision to operators and process
  • Ongoing Process Improvement efforts
  • Identify and scope out large capital project needs
  • Participate in large capital project teams as a sponsor, participant, advisor, or leader
  • Identify and lead small capital projects
  • Identify production issues and bottlenecks
  • Work with purchasing, vendors, maintenance, contractors, operators, and other team members to complete projects
Requirements:
  • BS degree in Electrical or Chemical Engineering, or a related field
  • 5-10 years of experience as a process control engineer in a chemical, mining, petroleum, or heavy industrial setting
  • Must be authorized to work in the United States
  • Valid Driver's License and good driving record required
Preferred Qualifications:
  • Experience programming and troubleshooting PLC systems
  • Experience in purchasing and setting up new control systems and instrumentation systems
  • Experience with a wide range of instrumentation
  • Experience with unit operations such as reactors, filters, pumps, PLC control systems, wet scrubbers, kilns, dryers, etc.
  • Solvent Extraction, Chlor-Alkali, or Co-Gen power plant experience preferred
  • Experience in daily maintenance troubleshooting
  • Experience in process improvements from concept to installation
  • Knowledge of Allen Bradley ControlLogix / CompactLogix, RSLogix, RSLinx, RSNetworx for ControlNet, RS Factory Talk, HART communication protocol & instruments, Allen Bradley PanelView Plus, General Electric iFIX, OSI Software - PI, Microsoft SQL Server
  • Knowledge of creating, reading, and modifying electrical and control diagrams, PFDs, and P&IDs
  • Production process optimization/tuning experience of closed loop control systems
  • Good written and verbal skills
  • Computer skills should include Microsoft Office suite

The expected pay rate is $120,000 to $165,000. The actual pay rate offered may vary based on multiple factors including, but not limited to, experience, knowledge, skills, and/or location.

MP Materials is an Equal Opportunity / Affirmative Action Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, protected veteran status, or any other characteristic protected by law.

Candidates whose disabilities make them unable to meet the position's requirements will still be considered qualified if they can perform the essential functions of the job with reasonable accommodation.

Your Right To Work - In compliance with federal law, all persons hired will be required to verify identity and eligibility to work in the United States and to complete the required employment verification document form upon hire.

For Assistance with Application - Alternative methods of applying for employment are available to individuals unable to submit an application through this site because of a disability. Contact Human Resources Department at ; 6720 Via Austi Parkway, Suite 450, Las Vegas, NV 89119 to discuss reasonable accommodations.



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