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Senior Process Engineer

2 months ago

Etters, United States Amphenol TCS Full time
Job Summary

We are seeking a highly skilled Senior Process Engineer to join our team at Amphenol TCS. As a key member of our global technology company, you will play a critical role in the development of new products and processes.

Key Responsibilities
  • Influence Design Characteristics: Collaborate with cross-functional teams to optimize design characteristics for improved manufacturability, efficiency, and reliability.
  • Maintain and Improve Existing Processes: Develop and implement process improvements to enhance productivity and quality.
  • Develop Assembly Concepts: Design, test, and deploy tooling and automation to support high-volume production.
  • Collaborate with Suppliers and Manufacturers: Work closely with external partners to develop, fabricate, and build prototypes, pilot production, and deploy factory automation.
  • Design and Process Integration: Bring product design and component together in an assembly process, understanding how incoming processes impact the overall assembly process.
  • Develop and Document Assembly Processes: Create and maintain assembly processes, spare parts lists, and preventative maintenance plans.
  • Prepare Equipment and Systems Specifications: Develop specifications for equipment and systems to support production.
  • Process Optimization and Modeling: Work with team IEs to formulate process step cycle times, efficiencies, yields, and step relationships, including dynamic modeling for process and line balance assumptions.
  • Define Process Steps and Sequence: Determine process steps and sequence of operations, material handling, and process control needs, and preliminary process layout.
  • Product/Process DFMs, FMEAs, and Risk Assessment: Participate in product and process design for manufacturability, failure mode and effects analysis, and risk assessment activities.
  • Critical Product/Process Parameters: Define critical product and process parameters related to product documentation nominals and tolerances and their relation to process functions.
  • Safety and Occupational Health: Evaluate safety and occupational health summaries for processes.
  • Cost and Operational Criteria: Provide cost and operational criteria via internal and external resources for the justification and acquisition of major tooling.
  • Cost Reduction Activities: Propose and implement cost reduction activities for mature assembly processes.
Qualifications

We are seeking a candidate with a Bachelor's degree in a technical discipline from a four-year university, with 5+ years of related experience and/or training within the connector industry, preferred.

Key Skills and Knowledge:

  • Progressive stamping and lead-frame slugout
  • Injection molding and insert molding, lead-frame over-molding
  • Small component handling and assembly
  • Terminal plating
  • New product development
  • Proficient with solid modeling tools (Creo, Solid Works, AutoCAD)
  • Experience with automation, PLCs, machine vision, and electrical controls
  • Project management experience
  • Project management software (MS Project)
  • Spreadsheet software (Excel)
  • Presentation software (PowerPoint)

What We Offer: Amphenol TCS is proud of our reputation as an excellent employer. We provide the highest level of support and responsiveness to our employees and customers, the world's largest technology companies. We offer the opportunity for career growth within a global organization and believe that every employee has the ability to positively impact the business.