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Mechanical Design and Analysis Engineer

2 months ago

Atlanta, Georgia, United States NIdec Motor Full time
Job Summary

The Nidec Aerospace team is seeking a skilled Mechanical Design Engineer to join our team and contribute to the development of electric propulsion systems for battery-powered aircraft. As a key member of our team, you will have the opportunity to apply and develop your expertise in designing advanced mechanical systems for the aerospace industry.

Responsibilities
  • Develop advanced mechanical designs for electric propulsion inverters
  • Participate in proposal development as a mechanical packaging expert, steering the mechanical design, thermal, vibration, and other environmental design philosophy in the preferred direction and advising team members of the risks related to trade study choices.
  • Make design considerations for mass and topology optimization, structural integrity, thermal optimization, safety, and cost
  • Analyze designs to ensure they meet or exceed requirements using finite element analysis, thermal analysis, airflow simulations, design for assembly, structural calculations, and failure mode analysis, etc.
  • Solve mechanical design challenges to improve system performance, based on metrics for: mass, efficiency, cost, durability, reliability, ease of assembly, safety, etc.
  • Prepare data items for projects including thermal, vibration, mechanical tolerance, and others
  • Create 3D models and 2D drawings for production solution requirements, Creo experience required.
  • Specify required tolerances and critical-to-quality features for components and assemblies.
  • Communicate proposed designs to functional groups outside Engineering, both within Nidec and without.
  • Work directly with external suppliers to optimize designs for tooled components
  • Participate in First Piece Article inspection/APQP/PPAP processes for newly specified components.
  • Participate in technical design reviews for newly developed solutions with cross-functional teams
  • Perform these and other duties and responsibilities through self-initiative, leadership, and collaboration to achieve new product development goals.
Requirements
  • BS Mechanical or Aerospace Engineering.
  • 5 or more years related work experience in packaging electronics or similar industry
  • Creo 3D CAD solid modeling skills in supporting new product designs required.
  • Experience designing die castings, machined parts, composites, and/or injection molded plastics.
  • Experience with GD&T and tolerance analysis.
  • Experience with structural FEA software, Ansys experience preferred.
  • Design for Manufacturability.
  • Ability to work independently or collaborate in cross-functional team with electronic engineers.
  • Familiarity with basic electrical engineering principles, and the application and use of electrical connectors and other interconnect products.
  • Experience with electronics packaging and design that includes the use of Printed Wiring Board (PWB) and Circuit Card Assembly (CCA), Power MOSFET Modules and Capacitors.
  • Experience with shock and random vibration environmental stresses and their iteration to electronic boxes and PCBs.
  • Experience performing deflection and vibration analysis on printed circuit cards (PCB)
  • Effective written and oral communication skills.
  • Creative, 'out-of-the-box' thinking.
  • Ability to handle competing demands and support multiple, concurrent programs
  • Strong problem-solving skills and attention to detail.
Preferred Qualifications
  • Experience designing components for aerospace
  • Proficiency in ANSYS (Finite Element Analysis (FEA)
  • Familiarity with ANSYS ICEPAK (CFD / thermal analysis)
  • Familiarity with ANSYS Sherlock
  • Experience with solder fatigue analysis