Automotive HIL Plant Modelling – MATLAB SIMULINK dSPACE

1 month ago

Dearborn, United States Cognizant Full time

Role - Automotive HIL Plant Modelling – MATLAB SIMULINK dSPACEWork Location - Dearborn MichiganRequired Experience - 5+ Yrs. of ExperienceRequired Degree: BS or MS Electrical Engineering or Computer Engineering Job Requirements: The Hardware in the Loop (HiL) Engineer supports the product development and system integration processes by developing test procedures for automated execution, implementing tests using Hardware in the Loop equipment, documenting and reviewing execution reports, reporting incidents, and tracking software updates to fix issues. The HiL Engineer develops expertise in software test design and has advanced knowledge in vehicle functional partitioning, electrical and communication architectures, Ford's embedded software processes, and the Global Product Development System. ResponsibilitiesWork with cross-function team to identify plant model requirements for HIL/System Integration testing• Support development of real-time Simulation Models using MATLAB/Simulink, Simscape, ASM, Carmaker, etc. for testing of integrated controllers using Hardware-In-the-Loop (HIL)• Design & Develop SW tools using M scripts/Python scripts to automate integration of closed-loop library models• Interface with hardware, controls, and domain simulation teams to adapt their models for HIL closed-loop feature testing• Work with requirement owners to establish validation metrics for plant models• Validate component, sub-system or full system model against actual vehicle data from field• Document and track modeling issues as appropriate• Participate in triaging of model issues with various teams to drive towards root cause identification and resolution• Implement performance improvements as well as improve model fidelity/functionality• Develop software tools to help with process optimization• Help with scalability of model for new and upcoming products• Participate in the design of a world-class engineering effort to bring electric vehicles to a new level of refinement• Qualifications Required: Bachelor degree in electrical/electronic engineering and/or related field• This position requires a skilled and experienced engineer with experience in developing vehicle/system level plant models and tools using Matlab Simulink /Stateflow / Simscape• Minimum 5+ years of experience in real-time controls plant modeling, mechanical or electro-mechanical components, or simulation for vehicle domains and subsystems• Modeling of physical systems for HIL simulation in the following domains include (but not limited to) o Vehicle Dynamics and Traffic simulationo Electric machine/component simulation (e.g. for Hybrid vehicle applications)o Basics of EV architecture and power flowo Understands vehicle system interaction among all dynamic systems such as chassis, powertrain, ADAS, body, etc• Hands on experience in Design, configuration, and application of dSPACE HIL simulators• Ability to work independently on configuring of RTICANMM / BUS Manager.• Good Knowledge and experience on Radar/LIDAR, camera sensor and I/O Systems• Highly skilled in use of MATLAB/Simulink to understand the complex model and able to develop the virtual ECU (modeling/simulation/development)• Hands on Experience on Vehicle Plant Model development for HIL testing in dSPACE ControlDesk for Simulation• Should have strong Problem solving capability.• Proven ability in developing plant models in Simscape (Battery, Motors etc.) Key Words: HIL, Hardware in the Loop, MATLAB, SIMULINK, dSPACE, MIL, SIL

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