Global Process Safety Engineer

2 weeks ago

Elwood, United States Stepan Full time
Job Description

Stepan is hiring a Global Process Safety Engineer at our Millsdale, IL site. This position will have a close connection to the sites with focus on the execution of Stepan's initiatives to enhance Process Safety performance. The Global Process Safety Engineer provides technical expertise, has a holistic view of the plants capabilities and opportunities, and oversees Process Safety programs.

Process Safety Management (including OSHA PSM and EPA RMP)
• Provide active technical and management support to the sites related to the implementation and maintenance of Stepan standards and procedures.
• Provide input for the identification of new standards needed.
• Engage with EHS&S Excellence team providing feedback on new standards and participate in the preparation of the roll-out plan.
• New standards rollout and training to sites.
• Area KPIs reporting and tracking.
• Participate in the elaboration of RAGAGEPS by external committees (e.g. API, NFPA, CCPS).
• Support sites with the implementation of OSHA PSM elements by:
o Sharing good practices identified in Stepan's network.
o Provide guidance and clarification related to the regulatory aspects of OSHA PSM.
o Promote understanding of the logical link between OSHA PSM elements.
Compliance and Auditing
• Participate in OSHA PSM, EPA RMP and Stepan Process Standards audits across Stepan's network.
• Provide active technical support to sites to close PSM/RMP recommendations from the audits, especially related to complex solutions.
• Track and report progress in the implementation of actions to address audit findings, close incident investigations, etc.
Training and Development
• Provide inputs to the development and review of the annual training program comprising Process Safety topics (e.g. PHA participants training, PHA leaders training, Sulfonation, Reactive Chemistry, etc.).
• Act as trainer and support the execution of the training program.
Incident Investigation
• Participate in incident investigations for Type III Process Safety Incidents or Types I and II incidents with high potential or high complexity (per management discretion).
• Ensure that recommendations from Process Safety Incidents are closed timely and the resolution reduces process safety risks.
• Review Process Safety Incidents investigations to ensure thoroughness in the identification of root causes adequacy of recommendations to prevent reoccurrence.
• Propose the extension of recommendations from incidents to similar processes / technologies.
Risk Assessment
• Own the inventory of PHAs across Stepan's network ensuring:
o Adequate applicability (PHAs exist for all process where required).
o Execution roadmap is constantly updated giving visibility of upcoming PHAs.
• Perform quality check on PHAs led by others ensuring comprehensiveness, solid basis, and adherence to CORP-32 - Process Hazards Analysis Standard and good practices related to the execution of PHAs (Hazop and LOPA).
• Participate in PHAs for processes where Stepan Critical materials are used.
• Promote the use of CORP-54 - EHS&S Risk Identification and Assessment to ensure proper communication of risks throughout the organization.
Continuous Improvement
• Promote a culture of continuous improvement in process safety performance. Identify and implement best practices across all Stepan locations.
• Provide technical support to the sites to manage process safety risks.
• Review the scope of Capital Projects to ensure compliance with RAGAGEPS, Stepan and legal requirements.

Qualifications
• Experience: Minimum of 3 years of experience as process engineer, in regulated (e.g. OSHA PSM) chemical or refinery manufacturing industries. Experience with flammables and reactive materials is a plus.
• Additional experience required:
o Hazop participation
o Incident Investigation techniques
o Regulatory aspects of OSHA PSM
• Additional experience desired (plus):
o Participation in LOPA
o Electrical Classification for Hazardous Locations
o Flammables and Combustible Dusts Safety
o RAGAGEPS such as API and NFPA standards
• Skills: Strong knowledge of process engineering and process safety regulations and standards, including OSHA PSM, API and NFPA. Excellent communication, leadership, and problem-solving skills. Ability to work independently and manage multiple priorities.
• Language: English and Spanish or Portuguese preferred

Education

Bachelor's degree in chemical engineering.

#LI-RV1 #LI-ONSITE

Established in 1932, Stepan Company is a major manufacturer of basic and intermediate chemicals including surfactants, polymers, as well as specialty ingredients that go into consumer, household, and institutional products such as laundry detergents, shampoos, and surface cleaners. Stepan Company currently has 22 global manufacturing locations and over 2,500 employees. We have a strong record of growth. Our growth allows us to provide meaningful career opportunities and stability to our team members. We have big goals at Stepan and know every team member will be crucial to achieving our objectives. Regardless of function, we are looking for team members who bring with them a growth mindset, an entrepreneurial spirit, and the ability to thrive in an evolving environment.

We celebrate diversity at Stepan and are committed to creating a diverse, inclusive environment. We are proud to be an equal opportunity employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, gender, gender identity or expression, sexual orientation, national origin, genetic information, disability, age, veteran status, or any other status protected by applicable law.

Stepan is a global specialty and intermediate chemical manufacturer that has been serving a broad range of industries for over 90 years. Today, Stepan is a $2.7 billion revenue company. Our continued success is driven by the passion and commitment of our 2,500+ employees around the world.

Why Work At Stepan?
  1. Stable & Growing
  2. Collaborative Environment
  3. Make a Difference & Be Recognized
  4. Committed to Safety & Sustainability
  5. Value Driven Culture


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