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Senior Controls Engineer
1 month ago
You will be responsible to train and coordinating the efforts of Electro-Mechanics on all shifts and assist as necessary in troubleshooting and documentation of root cause failure analyses. Will maintain systems including electrical, pneumatic, hydraulic, mechanical, and network sub-systems. Work by direction from the Maintenance Supervisor, Maintenance Planner, and/or Maintenance Manager, ensuring that the maintenance and production schedules are adhered to.
Responsibilities:
- Maintain current documentation of all electrical and control systems including device hardware and software.
- Assist Mechanics and Electro-Mechanics in troubleshooting and repair of electrical or controls related failures.
- Train and coordinate activities of Electro-Mechanics on all shifts as necessary.
- Work from offsite locations occasionally to assist with equipment troubleshooting and repair.
- Maintain production equipment while running on a product production schedule. Perform electrical and mechanical inspections safely while equipment is in production.
- During equipment down days, the Senior Controls Engineer will coordinate work on the production lines taking care of any corrective, preventive, or scheduled repairs in accordance with the company and/or machine vendor specification.
- In the event of an equipment breakdown, the Senior Controls Engineer will oversee the Electro-Mechanical Technician to determine the cause of the trouble, and repair and return the equipment back into production in the shortest time period.
- Complete assigned tasks in accordance with government codes and regulations, GMP, safety, quality control, company programs, and procedures.
- Primarily performs preventive, scheduled, or corrective repairs on batching and continuous process control systems, their networks, AC/DC and servo drives, pneumatics, hydraulics, and mechanical components.
- Maintain plant secondary systems for the supply of steam, hot and chilled water, pneumatic air, electrical power, refrigeration, HVAC, and emissions control (oxidation).
- Maintain work records in accordance with work orders, backlog, and job assignment system.
- Performs other duties as assigned.
- S/AAS degree in Electrical/Electronic Engineering preferred or equivalent High school/military and practical experience in a related field with a background in full machine and electrical control system design, installation, and commissioning.
- Working knowledge of control system projects including Machine layout, control drawings, P&ID, system interconnection drawings, and the understanding of local and distributed control.
- Proficient in the use of basic to advance programming design and configuration concepts using A/B-Rockwell, Siemens, and Mitsubishi software packages.
- Knowledge of Rockwell, Siemens, Mitsubishi software, and preventative maintenance software preferred.