Roll Shop Bearing Set Up

2 months ago

Monroe, United States Gerdau Full time

Empowering people who build the future. SCOPE Primary: - Dismantle, clean, inspect, repair, and reassemble bearings, bearing chocks and hydraulic cylinders for mounting on anti-friction rolls. - Build and install all guiding equipment for the KOCKS mill stands. - Install KOCKS roll rings onto hubs and shafts and then assemble them for rolling. - Inventory and maintain all gaskets, seals, bearing, and miscellaneous parts needed for shop operations. - Assist with all KOCKS equipment. Secondary: - Assist Roll Shop Supervisor in design and project work. - Assist Roll Shop personnel with the building, setting and maintaining of KOCKS equipment. - Maintain a safe work environment. - Acquire and maintain valid Lift Truck Operators permit. - Acquire and maintain valid Remote Crane Operators permit. - Utilization of EMM & GBS concepts. TRAINING AND/OR BACKGROUND REQUIREMENTS: - High school diploma or equivalent. - Must pass a written test with a minimum of 70%. - Basic computer skills. - Blue print reading skills. - Complete Bearing Set-Up Training / Qualification Checklist. - CNC lathe experiece preferred/not required REPORTS TO: DIRECTLY: Roll Shop Supervisor INDIRECTLY: Rolling Mill Shift Supervisor QUALITY RELATED RESPONSIBILITIES: - Installation of Kocks rolls rings into hubs and shafts and fully assemble Kocks stands. - Build and install all guiding equipment for Kocks stands. - Complete all required reports and forms as directed. - Dismantle, clean, inspect, repair and re-assemble bearings, bearing chocks and hydraulic cylinders for mounting on anti-friction rolls. - Read blueprints, as necessary, to make initial assemblies of bearing chocks and rolls. - Properly lubricate bearings and chocks on assembly. - Stop the Rolling Mill processes if quality is adversely affected. - Inspect and determine root cause of bearing failures. - Receiving / inspection. SAFETY RELATED RESPONSIBILITIES: - Observe and follow all general and departmental safety rules and regulations (inc. Cardinal Safety Rules). - Practice good housekeeping and safety on the job. - Attend crew safety meetings. - Report unsafe equipment, hazards, and near miss incidents to the Supervisor. - Clean and paint Roll Shop equipment. COST/PRODUCTION RELATED RESPONSIBILITIES: - Identify rolls with assigned numbers. - Remove scrap rolls from roll shop. - Maintain and repair hand tools and other equipment as required. - Transport parts from Roll Shop to Machine Shop for repair, and transport parts and supplies from storeroom. - Operate Roll Shop cranes. - Maintain inventory on solvents, lubricants, gaskets, seals, bearings, and any miscellaneous parts needed for shop operations. - Assist other Roll Shop personnel in any function deemed necessary. ENVIRONMENTAL RELATED RESPONSIBILITIES: - Responsible for spill prevention, containment, response and clean up or assist in clean up of material spills. - Responsible completing all required annual environmental training (inc. air emissions, fugitive dust & torch cutting). - Employee is expected to know, understand, and follow all applicable Federal, State, and Local environmental legal requirements and practices. Note: The information listed in this description reflects the general details considered necessary to perform the principal functions of the job identified. This information is not to be construed as a list of the work details and requirements that this job may be required to perform from time to time. The incumbent is responsible for his/her safety as well as his/her colleagues, seeking continuous improvement related to employee's health and safety, environment and the process efficiency and customer's satisfaction with the qua

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