Automatic Punch Press Operator/Die Setter

3 weeks ago

Valley City, United States Automation Tool and Die Full time
Description

Summary: The objective of this job is to setup and run an automatic punch press (progressive) to produce metal stampings within established run rate.

Job Duties

Equipment Inspection
  • Safety Checks
  • Press Maintenance
  • Tool Readiness prior to use
Review and Understand Work Order Packet and related information:
  • Dispatch List - schedule and priority of work orders
  • Work Order - process steps to produce product
  • Pick List - materials required i.e. R/M, gages, inspection documents, F/G (or WIP) containers, labels, tags and the like
  • Stamping Setup Sheet - specific job related information
Communicate (via intranet, email, telephone, or personal conversation with Production Supervisor)
  • Coordinate specific needs with Material Handler
    • Material
    • Scrap Removal
    • F/G or WIP product removal from line
  • Report (to Production Supervisor) production tool miss-hit or problems
  • Report labor time(s) and part count (quantity produced) to appropriate Work Order Router (online)
Set up punch press
  • Use hand tools i.e. wrench, snips, nibbler, etc.
  • Load coil, thread feed line
  • Adjust material straightener and feeder
  • Align, set and clamp die
  • Install (connect) lube sprayers, die protection, sensors, part and scrap conveyor(s) or ejection chute(s)
  • Adjust and verify punch press control settings
    • Safety equipment - Light Curtains, Palm Buttons
    • Shut Height SPM, Counterbalance
    • Use modern press control systems i.e. Smart Pac II or Link 5000
  • Use measuring instruments i.e. micrometer, caliper, indicator, scale, etc.
  • First Piece inspection (of part(s))
  • Stamping Process verification
Produce parts:
  • In-process inspection(s) as stated on Control Plan
    • May include attribute or variable gages
    • May require Statistical Process Control (SPC) Data collection
      • Report non-conforming findings
      • Verify that process is in control
      • Stop production (until resolution) if parts fall out of specification during run
Roles and Responsibilities
  • Produce Stampings
    • Safely
    • Within the priority determined (on the Dispatch List)
    • Within specified runtime (shown on Work Order Router)
  • Attend to the press at ALL times of operation
Requirements

Job Specifications or Qualifications

Education
  • High School Diploma or equivalent
Experience
  • Must demonstrate to Production Manager the ability to set up and run press in a safe and efficient manner.
  • Must have previous experience as an Automatic Punch Press Operator.
Technical Skills

Basic Computer Skills

Interpersonal Skills
  • Working with others: interpersonal skills to support working cooperatively with others to signal material handling needs of production lines, work cooperatively and have regard for others.
  • Communication: of your own needs, accepting constructive feedback, coping with learning opportunities and support.
  • Communication: speaking, listening, reading and writing skills.
  • Organization: identify and relate the process to material storage and handling needs. Develop a system that facilitates flow.
  • Problem solving: demonstrate the ability to tackle problems systematically, for the purpose of working towards a solution and learning from the process.
  • Identify process problems or bottlenecks.
    • Plan resources (equipment, people, services, material) in a way to avoid downtime.
  • Math: Application of Numbers: interpreting information involving numbers, carrying out calculations, interpreting results and presenting findings.
  • Work independently: improve own learning and performance, focused effort on goals, work towards improvement.
Physical Requirements
  • Candidate must wear Personal Protection Equipment while on shop floor.
  • Lift, carry and/or manipulate up to 50 pounds.
  • Frequent standing.
  • Ability to reach, bend, push or pull to place or retrieve materials in production environment.
Key Role Interactions
  • Communicate and work with Material Handler, Production Supervisor and support personnel assigned to assist on Work Order (production).

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