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Staff Engineer, R&D

4 months ago

Andover, United States embecta Full time

embecta is one of the largest pure-play diabetes care companies in the world, leveraging its nearly 100-year legacy in insulin delivery to empower people with diabetes to live their best life through innovative solutions, partnerships and the passion of approximately 2,000 employees around the globe. For more information, visit embecta.com or follow our social channels on LinkedIn, Facebook, Instagram and Twitter.

The Staff Engineer, R&D - Verification and Validation, is the technical lead in the design verification or design validation of electromechanical medical devices developed by embecta. Reporting up to the Associate Director, R&D - Verification and Validation, the successful candidate brings prior electromechanical medical device design, development and qualification experience and a passion for delivering innovative, cost effective and reliable medical device solutions to their customers.

Responsibilities include but not limited to the following:

  • Collaborates as a key member of the R&D, Systems and V&V teams to ensure that product requirements are relevant, testable and measurable.
  • Defines appropriate regression testing or incremental test plans with rationales, for engineering changes to previously verified designs.
  • Works with contractual laboratory partners to define and execute tests per applicable safety and compliance standards; including but not limited to ISO 10993 standard for biocompatibility, transportation and distribution testing per ASTM D4332 and ASTM D4169 standards, etc.
  • Leads the execution of IEC 60601 mechanical safety testing relevant to the product profile, working with external lab vendors to ensure appropriate product certifications.
  • Defines, plans and leads activities, including, test method & measurement system development and validation, fixture design and testing optimization in support of Design Verification or Design Validation.
  • Provides input on relevant safety and compliance standard requirements on new product development projects (NPD), based on the product class and category.
  • Authors and executes Design Verification plans or protocols to ensure design input requirements are satisfied to all relevant Quality System and regulatory requirements.
  • Defines and leads the execution of a suitable product reliability test plan to critically evaluate system performance and reliability, ensuring that the product is adequately pressure-tested to satisfy user, regulatory and business requirements.
  • Ensures Design Verification testing is performed with sample sizes that meet the requisite confidence level and reliability, proportional to the risk assessed for the relevant design inputs.
  • Authors Design Verification test reports to support regulatory submissions for new products, derivative products, or regulatory approvals to expanded geographical regions.
Minimum Qualifications:
  • Bachelor's degree in Mechanical Engineering, Electrical Engineering, Systems Engineering, Biomedical Engineering or related field.
  • 10+ years of professional experience leading or supporting product development projects, including electrical and mechanical systems.
  • 5+ years of experience with leading or executing Design Verification of disposable electromechanical medical devices that include Hardware/Firmware/Software (App) interfaces.
  • Practical experience with various elements of the New Product Development (NPD) process; including design lifecycle phases and product design qualification in support of regulatory submissions (US -FDA or other geographic region agencies).
  • Experience with defining and executing testing regimen to demonstrate compliance with IEC 60601 for mechanical and electrical safety.
  • Demonstrated experience with developing and executing product reliability test plans for both durable and disposable medical devices.
  • Experience with implementing product changes through a structured, phase-gated product development process that compiles with FDA regulations for Design Control.
  • Proficiency with statistical techniques including familiarity with Gage R&R, Reliability, analysis of variance (ANOVA) and design of experiment (DOE) methodologies.
  • Experience solving problems, provides detailed insight and constructive criticism in complex situations, and foresees problems along with potential solutions.
  • Leadership and team building skills.
  • Working with regulatory standards.
  • Strong project management skills.
Desired Qualifications:
  • Graduate degree (MS or PhD) in Engineering or related field.
  • 10+ years of post-educational experience in Medical Device Design highly desired.
  • Experience as lead in the development of medical disposable devices highly desired.
  • Experience with software or firmware development compliant with IEC 62304 highly desired.
  • Six Sigma training and experience to apply either the DFSS of DMAIC methodology throughout the design and development process.
  • Experience with implementing biological evaluation plans and executing biocompatibility testing per ISO 10993 and FDA guidance on biocompatibility.
  • Pharmaceutical Infusion pump development experience.
  • Expertise in common risk management techniques highly desired.
Knowledge, Skills and Abilities:
  • Established expertise in leading engineering analysis to predict behavior of proposed designs with analysis tools based on analytical or computational methods (e.g. Minitab, Matlab, etc.).
  • Demonstrated deep understanding of establishing project and product requirements.
  • Regulatory standards (21CFR 820, IEC 60601, ISO 14971, ISO 13485), and system level V&V planning and execution.
  • Knowledge of Design for Six Sigma (DFSS) methodology.
  • Excellent verbal and writing skills.
  • Highly collaborative both within the function and with other functions.
  • Advanced technical and managerial judgment; advanced problem solving skills.
  • Self-initiator, results driven and action & detail oriented.
  • Disciplined and well organized.
  • Demonstrated learning agility of new subject matter.
  • Understanding and use of an innovation process utilizing elements of search, synthesis, and select.
  • Strong passion for the diabetes epidemic and motivation to simplify the management of diabetes.


embecta is an Equal Opportunity/AffirmativeAction Employer. We do not unlawfully discriminate on the basis of race, color, religion, age, sex, creed, national origin, ancestry, citizenship status, marital or domestic or civil union status, familial status, affectional or sexual orientation, gender identity or expression, genetics, disability, military eligibility or veteran status, or any other protected status.