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Metal Foils Process Development Engineer

1 month ago


Kings Mountain, United States Penn Foster Inc Full time

Are you inspired by “what’s next”? So are we. When you join the Albemarle team, you contribute to a better tomorrow. You will play a role in powering many of the world’s largest and most critical industries, from energy and communications to transportation and electronics. We are putting innovation to work to improve people’s lives and we want YOU to be a part of it. Job Description Background Albemarle Corporation, headquartered in Charlotte, NC, is a leading global producer of lithium, bromine, and catalyst products. As the world’s largest producer of lithium, our products enable the rapid growth in lithium batteries that power everything from pacemakers to cell phones, to electric vehicles. Our unique lithium natural resource position, global derivatization capabilities and technology leadership allow Albemarle to execute an aggressive growth strategy for this business. Come join us to help drive new technologies and materials to scale and accelerate the electrification revolution. Join a growing Process Development team, located near Charlotte, NC, to accelerate Albemarle’s Lithium GBU growth plans for new materials, new resources and new processes through rapid development and scaleup, using flexible resources & facilities, both internally and externally. Position Summary The team links research and commercialization, developing the manufacturing processes at an intermediate scale to enable commercialization of new materials, new resources and major process improvements. This growing team is seeking a Process Development Engineer with experience in cold rolling of metals to produce thin and ultra-thin foils to become a key technical contributor for the research, development and commercialization of the manufacturing processes required to produce cutting edge forms of Lithium metal foils. Prior experience in the design and operation of cold rolling mills is a must have, with a background in the engineering fundamentals and scale-up of cold rolling being highly desirable traits that will differentiate a candidate. Experience in other metal working operations such as extrusion, metal film lamination, die or laser cutting, and other converting and roll to roll processing techniques are also highly desirable. Experience from the paper industry or in other roll to roll processing technology may also be applicable. Specific roles and responsibilities include: Provide technical leadership to the assigned projects Operate R&D and pilot scale rolling mills, extruders, laminators and other processing technologies Conduct or facilitate physical property testing of raw materials and finished products Establish design criteria for rolling mills, extruders, laminators and other process equipment via the application of engineering fundamentals Collaborate with external companies and experts in the field of rolling mill equipment design, fabrication and operation Propose and test manufacturing process concepts Define and establish pilot and production scale processing capabilities Design and conduct DoE’s at lab and pilot scales to validate process criteria, establish robust operating windows and define consistent/capable manufacturing processes Generate and validate technical hypothesis for the advancement and development of new process technologies Develop reliable scale-up methodologies and techniques for new products Generate, analyze, and present technical data in a coherent manner to support technical decision making Develop and refine operating and capital cost models Collaborate with and utilize internal and external capital project engineering resources Contribute to and lead the development of technical strategies and roadmaps for the process development and scale-up activities required to achieve project success, both technically and time driven Interact with internal stakeholders, both technical and business, to communicate progress and achievements, and successfully progress new product commercialization projects The successful candidate is expected to become a key technical contributor on the development and commercialization of new products that will enable the ongoing Electric Vehicle (EV) revolution. Getting in at the ground level with this exciting opportunity will provide the chance to take a new technology from infancy to maturity and have a major positive impact on the future of transportation for decades to come. Behaviors required to be successful in this role include: Exceptional safety leadership and experience with process safety management, putting Safety and Care for employees first Results-driven, outcome-focused, action-oriented approach with a collaborative operating style that fosters high expectations and motivated teamwork Strong data-based decision making, mental model thinking, problem solving, prioritization, and risk mitigation skills Strategic agility and ability to create or adjust to alternate plans to achieve targets in a dynamic environment Ability to deal with significant ambiguity and to apply previously learned expertise to a new field Qualifications/Education Applicable experience, particularly with process development, scaleup & tech transfer, manufacturing process design & operation, and technical program management including managing external technology providers. Minimum of a bachelor’s degree in a relevant technical field, e.g., Mechanical Engineering, Metallurgy, Electrical Engineering, Chemical Engineering, etc. Advanced degrees are also desirable. Relevant experience and knowledge are key. Excellent verbal and written communication skills with strong internal customer focus, including technical reports and technology transfer packages. Minimum 5+ years of relevant work experience within an industrial setting. Individual candidate experience and career development path will factor into specifics for roles, responsibilities, and salary levels. #LI-BW Choose to unlock your full POTENTIAL. Apply today. #J-18808-Ljbffr